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For technical questions, please call 1-888-866-5797.

Item 68861 

        

SAFET

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Op
ERA
TION

M

AINTENANCE

SETU
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part

Description

Qty.

1

Screw (M8x12)

1

2

Small Washer

1

3

Large Washer

1

4

Angled Cutter (sold separately)

1

5

Spindle

1

6

Casing

1

7

Shaft Circlip (26)

1

8

Spline Spring Washer

1

9

Bearing (6000)

1

10

Block

1

11

Bushing

1

12

Screw (ST4X25)

4

13

Front Housing

1

14

Shaft Circlip (4)

1

15

Bearing (625)

1

16

Sealing Washer

1

17

Middle Cover

1

18

Bearing (608)

1

19

Armature

1

20

Bearing (607)

1

21

Gasket

1

22

Screw (ST4X55)

2

part

Description

Qty.

23

Stator

1

24

Pull Brace

1

25

Link Plate

1

26

Plastic Housing

1

27

Brush Holder

2

28

Carbon Brush

2

29

Screw (ST3.5X10)

2

30

Switch

1

31

Switch Holder

1

32

Cord Clip

1

33

Screw (ST4X14)

2

34

Housing Cover

1

35

Connecting Plate

1

36

Back Housing 

1

37

Screw (ST4X10)

1

38

Screw (ST4X14)

2

39

Cable Sheath

1

40

Cord 

1

41

Connecting Patch (2.8)

2

42

Connecting Patch (4.8)

2

43

Brass Buckle

2

parts List and Assembly Diagram

pLEASE READ THE FOLLOWING CAREFULLy

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM 

IN THIS MANUAL AS A REFERENCE TOOL ONLY.  NEITHER THE MANUFACTURER OR DISTRIBUTOR 

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS 

QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE 

ANY PARTS OF THE PRODUCT.  IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY 

STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND 

LICENSED TECHNICIANS, AND NOT BY THE BUYER.  THE BUYER ASSUMES ALL RISK AND LIABILITY 

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS 

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

parts List

Record product’s Serial Number Here: 
Note:

  If product has no serial number, record month and year of purchase instead.

Note:

  Some parts are listed and shown for illustration purposes only, 

and are not available individually as replacement parts.

Summary of Contents for 68861

Page 1: ...he receipt in a safe and dry place for future reference When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2010 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of H...

Page 2: ...RNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injur...

Page 3: ... overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 4 Power tool use and care a Do not force the power tool Use the correct power tool for your app...

Page 4: ... that are specially designed to filter out microscopic particles California Health Safety Code 25249 5 et seq 10 WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health Safety Code 25249 5 et seq 11 The warnings precautions and instructions ...

Page 5: ... power and possible tool damage See Table A 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 5 If you are using one extension cord...

Page 6: ... Cutter sold separately Power Switch Spindle Hex Wrench Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet befor...

Page 7: ...cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working 3 Secure loose work pieces using a vise or clamps not included to prevent movement while working 4 There must not be objects such as utility lines nearby that will presen...

Page 8: ...e problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the Tool Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 INSPECT ACCESSORIES The Sanding Sheets should not be dull or contain excessive debris buil...

Page 9: ...es slowly Extension cord too long or wire size too small Eliminate use of extension cord If an extension cord is needed use shorter heavier gauge cord See Extension Cords in GROUNDING section Performance decreases over time 1 Attachment dull or damaged 2 Carbon brushes worn or damaged 1 Keep cutting accessories sharp Replace as needed 2 Have qualified technician replace brushes Excessive noise or ...

Page 10: ...atch 4 8 2 43 Brass Buckle 2 Parts List and Assembly Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR...

Page 11: ...questions please call 1 888 866 5797 Item 68861 Safety Operation Maintenance Setup Assembly Diagram 1 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28 30 32 33 19 34 E F 36 31 40 39 29 41 42 43 37 38 35 4 2 ...

Page 12: ...w the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date an...

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