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For technical questions, please call 1-800-444-3353.

SKU 68856

Operating Instructions

  Read the ENTIRE IMPORTANT SAFETY 

INFORMATION section at the beginning 

of this manual including all text 

under subheadings therein before 

set up or use of this product.

Tool Set Up

Installing Drill Bits and  

Setting Torque

TO PREVENT SERIOUS INJURY FROM 

ACCIDENTAL OPERATION: 

Release the Trigger, remove the Battery and center 

the Direction Switch (which locks the Trigger) 

prior to making any adjustments to the tool.

• 

Do not

 install the Battery Pack until 

AFTER

 you complete the following 

steps to set up the Drill for use.

•  Refer to page 6 for the location of the parts 

of the Drill for the following steps. 

1.  The Drill is designed to accept up to 1/2 IN. 

standard drill bits. Do not use larger drill bits in 

this Drill as damage to the gears and/or motor 

may result. Always use a drill bit that is designed 

for the specific drilling job.  Keep other drill bits 

tucked in the Drill Driver’s Bit Groove during use.

2.  To “lock” the trigger mechanism as a safety 

measure, slide the Direction Switch so that 

it is in the “center” position.  This will prevent 

the drill from turning on accidentally.

3.  While holding the ring behind the collar of the 

chuck with one hand, rotate the collar of the 

Chuck (2) counterclockwise, if needed, and 

place the desired drill bit or screw driver bit 

into the drill between the Chuck Jaws.

4.  Hand tighten the Chuck until the bit is held securely 

in place, centered between the Chuck Jaws.

5.  Slide the Speed Selector (16) at the top of the Drill 

Driver forward and back to adjust from the lower speed 

(0-400 RPM) to the higher speed (0-1200 RPM). 

6.  Set the desired torque setting by rotating the 

Torque Setting Ring (4) to the desired setting.

7.  Use the torque setting (marked by 

the drill icon) for drilling.

a. 

The numbered torque settings from 1 to 23 

are for driving screws, bolts and nuts.

•  It is recommended that a very low torque 

setting be used when first driving small screws 

into soft materials.  Then adjust the setting as 

the proper force required is determined.

•  The torque setting required depends on the item 

being driven. In the case of screws, consider 

the size, length, and type of material.

•  If a pilot hole has been drilled into the material, 

a lower torque setting will be required.

b.  In addition to single or double-ended screwdriver 

bits, adapters with hexagonal shafts with 

matching socket heads can also be used.

•  Fix the torque setting low enough 

to allow a safety margin. 

Charging Area Set Up

1. 

Use on dry, flat, fireproof surface only.  

The 

Charger gets hot during use.  The Charger’s 

heat can build up to unsafe levels and create 

a fire hazard if it does not receive adequate 

ventilation, due to an electrical fault, or if it is used in a 

hot environment.  Do not place the Charger on a 

flammable surface.

2.  Do not obstruct any vents on the Charger.

3. 

Especially avoid placing the Charger on carpets 

and rugs; they are not only flammable, but 

they also obstruct vents under the Charger.

4.  Place the Charger on a stable, solid, nonflammable 

surface (such as a stable metal workbench 

or concrete floor) at least 1 foot away from all 

flammable objects, such as drapes or walls.

5.  Charging room temperature: 50° - 104° F.

6.  Keep a fire extinguisher and a smoke 

detector in the charging area.

Battery Pack Set Up

1.  Allow the battery pack to cool 

completely before charging.

2.  Inspect the battery pack before charging; do not 

charge a cracked or leaking battery pack.

Summary of Contents for 68856

Page 1: ...rfreight com Email our tech support at tech harborfreight com Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ sligh...

Page 2: ...sult in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnin...

Page 3: ...Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be perf...

Page 4: ...re In addition people with pacemakers should Avoid operating alone Do not use with trigger locked on Properly maintain and inspect to avoid electrical shock 10 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 11 This product is not a toy Keep it out of reach of children 12 The warnings precaution...

Page 5: ... WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the Charger Never remove the grounding prong from the plug Do not use the Charger if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outl...

Page 6: ...at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Assembly Diagram on pages 12 and 13 Torque Setting Ring 4 Work Light Trigger 12 Direction Switch Battery Pack 11 Battery Button Chuck 2 Speed Selector 16 Bit Groove ...

Page 7: ...on at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Assembly Diagram on pages 14 and 15 Collar 11 1 Trigger 4 Work Light Direction Switch Battery Pack 16 Battery Button Bit Groove Anvil 2 ...

Page 8: ...igher speed 0 1200 RPM 6 Set the desired torque setting by rotating the Torque Setting Ring 4 to the desired setting 7 Use the torque setting marked by the drill icon for drilling a The numbered torque settings from 1 to 23 are for driving screws bolts and nuts It is recommended that a very low torque setting be used when first driving small screws into soft materials Then adjust the setting as th...

Page 9: ...ft for reversing the operation Use the reverse setting only to remove screws or to release a jammed drill bit WARNING Do not change direction of rotation while Chuck is rotating Wait until Chuck has come to a complete stop before changing direction 3 If using the Drill to insert or remove screws position the driver tip in the item to insert or remove 4 If drilling a hole hold the Drill above the a...

Page 10: ... When finished using the Impact Driver release the Trigger and center the Direction Switch to lock the trigger mechanism as a safety measure 5 Remove the Battery Pack 6 Clean then store the Impact Driver indoors and out of children s reach Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM A...

Page 11: ... dull or damaged 2 Carbon brushes worn or damaged 1 Keep accessories in good condition Replace as needed 2 Have qualified technician replace brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Accessory dull or damaged 3 Blocked motor housing vents 1 Allow tool to work at its o...

Page 12: ...ation purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUC...

Page 13: ...Page 13 For technical questions please call 1 800 444 3353 SKU 68856 Drill Driver Assembly Diagram ...

Page 14: ... 13 7 Light Frame 7 1 7 2 7 3 1 7 1 Light 1 7 2 Circuit Board 1 7 3 Resistor 1 8 Sleeve Housing 1 9 Sleeve Grip 1 Part Description Qty 10 Shaft Sleeve 1 11 Quick Lock 11 1 thru 11 5 1 11 1 Collar 1 11 2 Steel Ball 1 11 3 Spring 1 11 4 Washer 1 11 5 Clamp Spring 1 12 Washer 1 13 Gasket 1 14 Top Pin 1 15 Spring 1 16 Battery Pack 1 Impact Driver Parts List ...

Page 15: ...日 期 材 质 重 量 公差 mm 0 1 0 05 0 2 浮点位数 x x 热处理要求 硬度要求 x xx x 无特殊要求尺寸的公差 标 记 设 计 序 号 爆炸图 6 7 5 机 芯 主 轴 机壳 开关 推 杆 自 攻 9 CD40 灯 总 灯 灯线 电 阻 7 2 7 3 7 1 前 套 1 0 1 1 快 锁 轴 套 快锁 1 1 1 钢珠 1 1 2 弹 1 1 3 1 1 4 垫 卡 1 5 1 6 1 3 1 4 垫 片 油 毛 电 池 顶 销 弹 簧 8 1 1 5 4 3 2 1 12 名 前 套 1 2 3 4 5 6 7 1 7 2 7 3 8 9 10 11 1 11 5 11 4 11 3 11 2 14 15 13 12 16 ...

Page 16: ... so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If ...

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