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For technical questions, please call 1-800-444-3353.

SKU 68696 

        

Troubleshooting

Problem

Possible Causes

Likely Solutions

Tool will not start.

1.  Cord not connected.

2.  No power at outlet. 

 

 

 

3.  Internal damage or wear.  (Carbon 

brushes or switch, for example.)

1.  Check that cord is plugged into 120V 

outlet.

2.  Check power at outlet.  If outlet is 

unpowered, turn off tool and check circuit 

breaker.  If breaker is tripped, make sure 

circuit is right capacity for tool and circuit 

has no other loads.

3.  Have technician service tool.

Tool operates slowly. 1.  Tool is set on slow speed setting.

2.  Excess pressure applied to workpiece. 

3.  Power being reduced by too lengthy or 

small diameter extension cord.

1.  Increase speed setting.
2.  Decrease pressure, allow tool to do the 

work.

3.  Eliminate use of extension cord.  If an 

extension cord is needed, use one with 

the proper diameter for its length and load.  

See 

Extension Cords

 in 

GROUNDING

 

section.

Performance 

decreases over time.

Worn internal components.

Have qualified technician service tool.

Excessive noise or 

rattling.

Internal damage or wear.  (Worn bearings, 

for example.)

Have technician service tool.

Overheating.

1.  Forcing tool to work too fast.
2.  Blocked motor housing vents. 

 

 

3.  Motor being strained by too lengthy or 

small diameter extension cord.

1.  Allow tool to work at its own rate.
2.  Wear ANSI-approved safety goggles and 

NIOSH-approved dust mask/respirator 

while blowing dust out of motor using 

compressed air.

3.  Eliminate use of extension cord.  If an 

extension cord is needed, use one with 

the proper diameter for its length and load.  

See 

Extension Cords

 in 

GROUNDING

 

section.

Tool does not grind, 

sand or brush 

effectively.

1.  Disc accessory may be loose on 

Spindle.  

 

2.  Disc accessory may be damaged, worn 

or wrong type for the material.

1.  Be sure disc accessory is of correct 

dimension and Collet Nut is tight. Check 

tightness of Collet Nut or threaded disc 

accessory on Spindle

2.  Check condition and type of disc 

accessory. Use only proper type of disc 

accessory. Accessories must be in good 

condition.

 Follow all safety precautions whenever diagnosing or servicing the tool.  

Disconnect power supply before service.

Summary of Contents for 68696

Page 1: ...wn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Save This Manual Keep this manual for the safety warnings and precautions ...

Page 2: ...at follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE i...

Page 3: ... Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power to...

Page 4: ... cut or snagged and your hand or arm may be pulled into the spinning accessory 10 Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control 11 Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessor...

Page 5: ... may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired bl...

Page 6: ...tension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A 4 When using more than one extension cord to make up the total length m...

Page 7: ...he Mandrel Accessory L into the Collet Following the preceding steps tighten the Collet Nut To Remove Accessories 1 Press down on the Lock Button while turning the Collet Nut counterclockwise You will feel the Shaft click into place 2 With the Shaft locked in place use the Wrench to loosen the Collet Nut and remove the accessory Work Piece Work Area Set Up 1 Designate a work area that is clean and...

Page 8: ...CIDENTAL OPERATION Turn the Power Switch to it s OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance 1 BEFORE EACH USE inspect the general conditi...

Page 9: ...components Have qualified technician service tool Excessive noise or rattling Internal damage or wear Worn bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by too lengthy or small diameter extension cord 1 Allow tool to work at its own rate 2 Wear ANSI approved safety goggles and NIOSH approved dust m...

Page 10: ...FACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Part Description Qty A Sanding Disc ...

Page 11: ...ption Qty 11 Screw 6 12 Speed Control Dial 1 13 Stator 1 14 Trim Board 4 15 Power Switch 1 16 Hanger 1 17 Cord Sleeve 1 18 Plug 1 19 Cord 1 20 Left Housing 1 Main Unit Parts List Assembly Diagram Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available...

Page 12: ... so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If ...

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