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Item 67537 

        

SAFET

y

O

PERA

TION

M

AINTENAN

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E

SETUP

5. 

Store idle power tools out of the reach of 

children and do not allow persons unfamiliar 

with the power tool or these instructions 

to operate the power tool.

  Power tools are 

dangerous in the hands of untrained users.

6. 

Maintain power tools.  check for misalignment 

or binding of moving parts, breakage of parts 

and any other condition that may affect the 

power tool’s operation.  If damaged, have the 

power tool repaired before use.

  Many accidents 

are caused by poorly maintained power tools.

7. 

Keep cutting tools sharp and clean.

  Properly 

maintained cutting tools with sharp cutting edges 

are less likely to bind and are easier to control.

8. 

Use the power tool, accessories and tool bits 

etc. in accordance with these instructions, 

taking into account the working conditions 

and the work to be performed.

  Use of the 

power tool for operations different from those 

intended could result in a hazardous situation.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts. 

  

This will ensure that the safety of the power tool is maintained.

Multi-function Tool Safety Warnings

1. 

Hold power tools by insulated gripping 

surfaces when performing an operation where 

the cutting tool may contact hidden wiring.

 

Contact with a ″live″ wire will make exposed metal 

parts of the tool ″live″ and shock the operator.

2.  Maintain labels and nameplates on the tool.   

These carry important safety information.   

If unreadable or missing, contact 

Harbor Freight Tools for a replacement.

3.  Avoid unintentional starting.   

Prepare to begin work before turning on the tool.

4.  Do not lay the tool down until it has come to 

a complete stop.  Moving parts can grab the 

surface and pull the tool out of your control.

5.  When using a handheld power tool, 

maintain a firm grip on the tool with both 

hands to resist starting torque.

6.  Do not leave the tool unattended when it is plugged 

into an electrical outlet.  Turn off the tool, and 

unplug it from its electrical outlet before leaving.

7.  This product is not a toy.  

Keep it out of reach of children.

8.  People with pacemakers should consult their 

physician(s) before use.  Electromagnetic fields in 

close proximity to heart pacemaker could cause 

pacemaker interference or pacemaker failure.  

In addition, people with pacemakers should: 

• Avoid operating alone. 

• Do not use with Power Switch locked on. 

• Properly maintain and inspect to avoid 

electrical shock. 

• Properly ground power cord.  Ground Fault Circuit 

Interrupter (GFCI) should also be implemented 

– it prevents sustained electrical shock.

9.  WARNING: Some dust created by power sanding, 

sawing, grinding, drilling, and other construction 

activities, contains chemicals known [to the State 

of California] to cause cancer, birth defects or 

other reproductive harm.  Some examples of 

these chemicals are: 

• Lead from lead-based paints 

• Crystalline silica from bricks and cement or 

other masonry products 

• Arsenic and chromium from 

chemically treated lumber 

Your risk from these exposures varies, depending 

on how often you do this type of work.  To reduce 

your exposure to these chemicals: work in a well 

ventilated area, and work with approved safety 

equipment, such as those dust masks that are 

specially designed to filter out microscopic particles.   

(California Health & Safety Code § 25249.5, 

et seq.

)

10. WARNING: Handling the cord on this product will 

expose you to lead, a chemical known to the State 

of California to cause cancer, and birth defects or 

other reproductive harm. Wash hands after handling.   

(California Health & Safety Code § 25249.5, 

et seq.

)

11.  The warnings, precautions, and instructions 

discussed in this instruction manual cannot cover all 

possible conditions and situations that may occur.   

It must be understood by the operator that 

common sense and caution are factors 

which cannot be built into this product, 

but must be supplied by the operator.

Summary of Contents for 67537

Page 1: ......

Page 2: ...ation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power ...

Page 3: ...e off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the Power Switch or energizing power tools that have the Power Switch on invites accidents 4 Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a moving part of the power tool may result in personal injury 5 Do not overreach K...

Page 4: ...tain a firm grip on the tool with both hands to resist starting torque 6 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 7 This product is not a toy Keep it out of reach of children 8 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to ...

Page 5: ...al If any abnormal vibration occurs stop use immediately SAVE THESE INSTRUCTIONS Grounding TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the ...

Page 6: ...wire size required See Table A 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good ele...

Page 7: ...RE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 11 Components Speed Control Dial Spindle Power Switch Sanding Pad Cutter Blade Scraper Sandpaper Figure A Components and Con...

Page 8: ...ion See Figure B CAUTION When attaching the Scraper Blade or Cutter Blade orient the accessory so that the blade faces AWAY from the handle to avoid injury 3 Replace the Cap Screw and Flange while holding the accessory Make sure the cupped side of the Flange is toward the tool While holding the attachment over the pins on the tool tighten the Cap Screw onto the Spindle using the Hex Key Torque snu...

Page 9: ...ile working General Operating Instructions 1 Make sure that the Power Switch is in the off position then plug in the tool 2 Hold the Tool with both hands and slide the Power Switch forward to activate 3 Adjust the speed of the tool using the Speed Control Dial There are six speed settings from 1 slowest to 6 fastest Determine the optimum speed by testing on a scrap piece of material 4 Do not allow...

Page 10: ...ck that cord is plugged in 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Turn off tool and allow to cool Press reset button on tool 4 Have technician service tool Tool operates slowly 1 Forcing tool to work too fast 2 Extension cord too long or cord diameter ...

Page 11: ...5 Circlip 1 6 Spring Washer 1 7 Bearing 6000 1 8 Block 1 9 Bushing 1 10 Screw ST4 0x25 4 11 Front Housing 1 12 Circlip 1 13 Bearing 625 1 14 Washer 1 Part Description Qty 15 Cover 1 16 Bearing 608 1 17 Washer 1 18 Armature 1 19 Bearing 607 1 20 Bushing 1 21 Guide Ring 1 22 Screw ST4 0x55 2 23 Stator 1 24 Power Switch 1 25 Link Plate 1 26 Middle Housing 1 28 Brush Holder 2 29 Carbon Brush 2 Part De...

Page 12: ...tly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion...

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