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Item 61970 

        

SAFET

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Op
ERA
TION

M

AINTENAN

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E

SETU
p

Troubleshooting

problem

possible causes

Likely Solutions

Tool will not start.

1.  Cord not connected.
2.  No power at outlet. 

 

 

3.  Tool’s thermal reset breaker 

tripped (if equipped).

4.  Internal damage or wear.  (Carbon 

brushes or switch, for example.)

1.  Check that cord is plugged in.
2.  Check power at outlet.  If outlet is unpowered, 

turn off tool and check circuit breaker.  

If breaker is tripped, make sure circuit is right 

capacity for tool and circuit has no other loads.

3.  Turn off tool and allow to cool.  Press reset button on tool. 

4.  Have technician service tool.

Tool operates slowly. Extension cord too long or 

wire size too small.

Eliminate use of extension cord.  If an extension cord 

is needed, use one with the proper diameter for its 

length and load.  See 

Table A

 on page 3.

Performance 

decreases over time.

1.  Accessory dull or damaged.
2.  Carbon brushes worn or damaged.

1.  Keep cutting accessories sharp.  Replace as needed.
2.  Have qualified technician replace brushes.

Excessive noise 

or rattling.

1.  Internal damage or wear.  (Carbon 

brushes or bearings, for example.) 

2.  Belt too loose (slipping) or 

too tight (bearing damage).

1.  Have technician service tool. 

2.  Properly tension belt. 

Overheating.

1.  Forcing machine to work too fast.
2.  Accessory misaligned. 

3.  Accessory dull or damaged.
4.  Blocked motor housing vents. 

 

5.  Motor being strained by long or 

small diameter extension cord.

1.  Allow machine to work at its own rate.
2.  Check and correct accessory to fence 

and/or table alignment.

3.  Keep cutting accessories sharp.  Replace as needed.
4.  Wear ANSI-approved safety goggles and 

NIOSH-approved dust mask/respirator while 

blowing dust out of motor using compressed air.

5.  Eliminate use of extension cord.  If an extension cord 

is needed, use one with the proper diameter for its 

length and load.  See 

Table A

 on page 3.

Wood burns at 

ends when cut.

1.  Dirty Blade.
2.  Material is binding.

1.  Clean Blade using blade cleaner or mineral spirits.
2.  Check position of work material on Table. Material must 

be flat, flush against Fence and supported on ends.

Material frays 

or chips out.

1.  Finished side is down. 

2.  Blade chipped or dull.
3.  Blade inappropriate for material. 

 

4.  Material is unsupported.

1.  Keep finished side of material up or facing operator. 

Bottom and back side are prone to chip out.

2.  Check for damaged teeth. Sharpen or replace blade.
3.  Check blade manufacturer’s recommendations for 

material being cut. For cross cutting hard wood and for 

precision cuts use a thin kerf blade with 60 or more teeth.

4.  Use a thin piece of scrap material, such as 

1/4″ plywood, underneath or behind the material to 

support the edges of the material as it is being cut.

Blade binds, slowing 

or stopping saw.

1.  Material is misaligned on the saw 

or ends are not supported.

2.  Material is wet, contaminated or 

inappropriate blade is being used.

1.  Material must be flat on table, flush against 

the fence and supported on both ends. 

2.  Check condition of material and check 

compatibility of blade to material.

Blade does not 

cut completely 

through workpiece.

1.  Depth Stop setting in use.
2.  Depth Stop set too shallow.

1.  Move Depth Stop to right to disengage.
2.  Adjust Depth Stop Bolt for desired depth of cut.

Follow all safety precautions whenever diagnosing or servicing the tool.   

Disconnect power supply before service.

Summary of Contents for 61970

Page 1: ......

Page 2: ...INFORMATION General Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warn...

Page 3: ...en practical It s safer than using your hand and it frees both hands to operate tool 13 DON T OVERREACH Keep proper footing and balance at all times 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and cl...

Page 4: ...he head in place for carrying and storage It is not to be used for any cutting operation 11 Always use blades with correct size and shape diamond versus round of arbor holes Blades that do not match t...

Page 5: ...masks that are specially designed to filter out microscopic particles California Health Safety Code 25249 5 et seq 30 WARNING Handling the cord on this product will expose you to lead a chemical known...

Page 6: ...of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure caution The use of optical instruments with this product will incr...

Page 7: ...mation regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly 1 Insert the ends of the Table Extensions into the holes in the sides of the...

Page 8: ...5797 Item 61970 SAFETy OpERATION MAINTENANcE SETUp Functions Bevel Angle Indicator Dust collection Bag Slide Lock Knob Fence Trigger Lock Trigger Lock Trigger Blade Lower Guard clamp Miter Lock Miter...

Page 9: ...ting head Guard operation When the Handle is lowered the Lower Guard raises automatically When the Handle is raised the Lower Guard returns to its safety position Keep hands clear of the Blade when th...

Page 10: ...t Plate 113 4 Swing the Guard Pivot Plate up and out of the way 5 Press in the Spindle Lock 91 on the back of the Saw s head and hold it in Spindle Lock 91 Figure A Spindle Lock Location 6 Remove the...

Page 11: ...angle While the Miter Lock is released the table will lock into place at often used miter angles including 22 5 30 45 and 90 on both left and right sides 4 Tighten the Miter Knob after adjusting the...

Page 12: ...work area that is clean and well lit The work area must not allow access by children or pets to prevent injury and distraction 2 Route the power cord along a safe route to reach the work area without...

Page 13: ...upports if necessary 6 Make sure that the Switch is in the off position then plug in the tool 7 Grip the Saw Handle press one of the Trigger Locks with your thumb and squeeze the Trigger to start the...

Page 14: ...only by a qualified service technician checking and calibrating the Fence The Fence holds the workpiece in a fixed position while the Table and or the blade assembly are adjusted in a miter or bevel...

Page 15: ...sted adjust the Bevel Angle Indicator to read 0 when the Saw Blade is in the vertical position Loosen the screw holding the Indicator in place adjust it to be exactly over the 0 mark then retighten th...

Page 16: ...cessories sharp Replace as needed 4 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air 5 Eliminate use of extension cord If...

Page 17: ...NTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUT...

Page 18: ...ave Spring Washer 6 2 79 Depth Stop 1 80 Cross Pan Head Bolt 1 81 Socket Cap Screw M5x12 1 82 Dust Outlet 1 83 Small Belt Pulley 1 84 Socket Cap Screw M6x12 LEFT 2 85 Socket Cap Screw M6x16 4 86 Set S...

Page 19: ...RATION MAINTENANcE SETUp Assembly Diagram Record product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for il...

Page 20: ...so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take...

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