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Page 13

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Item 60713 

        

SAFET

y

O

PERA

TION

M

AINTENAN

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E

SETUP

Troubleshooting

Problem

Possible causes

Likely Solutions

Tool will not start.

1.  Cord not connected.
2.  No power at outlet. 

 

 

3.  Internal damage or wear.  (Carbon 

brushes or switch, for example.)

1.  Check that cord is plugged into 120V outlet.
2.  Check power at outlet.  If outlet is unpowered, 

check circuit breaker.  If breaker is tripped, 

make sure circuit is right capacity for 

tool and circuit has no other loads.

3.  Have qualified technician service tool.

Tool operates slowly. 1.  Tool is set on slow speed setting.

2.  Excess pressure applied to workpiece.
3.  Power being reduced by too lengthy 

or small diameter extension cord.

1.  Increase speed setting.
2.  Decrease pressure, allow tool to do the work.
3.  Eliminate use of extension cord.  If an 

extension cord is needed, use one with the 

proper diameter for its length and load.  See 

Extension Cords

 in 

GROUNDING

 section.

Performance 

decreases over time.

Worn internal components.

Have qualified technician service tool.

Excessive noise 

or rattling.

Internal damage or wear.  (Worn 

bearings, for example.)

Have qualified technician service tool.

Overheating.

1.  Forcing tool to work too fast.
2.  Blocked motor housing vents. 

 

3.  Motor being strained by too lengthy 

or small diameter extension cord.

1.  Allow tool to work at its own rate.
2.  Wear ANSI-approved safety goggles and 

NIOSH-approved dust mask/respirator while 

blowing dust out of motor using compressed air.

3.  Eliminate use of extension cord.  If an 

extension cord is needed, use one with the 

proper diameter for its length and load.  See 

Extension Cords

 in 

GROUNDING

 section.

Tool does not 

grind, sand or 

brush effectively.

1.  Accessory loose.  

 

2.  Accessory may be damaged, worn 

or wrong type for the material.

1.  Be sure accessory is of correct dimension and 

Collet Nut is tight. Check tightness of Collet 

Nut or threaded accessory on Mandrel.

2.  Check condition and type of accessory. 

Use only proper type of accessory. 

Accessories must be in good condition.

cleaning, Maintenance, and Lubrication

1. 

BEFORE EAcH USE,

 inspect the general 

condition of the tool.  Check for:
•  loose hardware, 
•  misalignment or binding of moving parts, 
•  damaged cord/electrical wiring,
•  cracked or broken parts, and 
•  any other condition that may 

affect its safe operation.

2. 

AFTER USE,

 wipe external surfaces 

of the tool with clean cloth.

3.  Periodically, wear ANSI-approved safety goggles 

and NIOSH-approved breathing protection 

and blow dust and grit out of the motor 

vents using dry compressed air.

WARNING!  If the supply cord of this 

power tool is damaged, it must be replaced 

only by a qualified service technician.

Accessory Storage and Handling

1.  Handle accessories carefully to prevent 

dropping or bumping.  Do not use wheels 

that have been dropped or bumped.

2.  Store case in a storage area dry and above freezing.  

Any grinding or cut-off wheels exposed to humidity 

or freezing temperatures must not be used.

Summary of Contents for 60713

Page 1: ......

Page 2: ...tuation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term powe...

Page 3: ...ny adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury 5 Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations 6 Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving...

Page 4: ...wire brush for loose or cracked wires If power tool or accessory is dropped inspect for damage or install an undamaged accessory After inspecting and installing an accessory position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time 7 Wear personal ...

Page 5: ... alone Do not use with power switch locked on Properly maintain and inspect to avoid electrical shock Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock 23 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause c...

Page 6: ...dges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback 5 Do not attach a saw chain woodcarving blade or toothed saw blade Such blades create frequent kickback and loss of control Safety Warnings Specific for Grinding and Abrasive Cutting off Operations 1 Use only wheel types that are recommended for your power tool and the specific guard designed for ...

Page 7: ...rush even during ordinary operation Do not overstress the wires by applying excessive load to the brush The wire bristles can easily penetrate light clothing and or skin 2 If the use of a guard is recommended for wire brushing do not allow any interference of the wire wheel or brush with the guard Wire wheel or brush may expand in diameter due to work load and centrifugal forces Vibration Safety T...

Page 8: ...ectrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Prong Plugs Outlets for 2 Prong Plug 1 Tools marked Double Insulated do not re...

Page 9: ... Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25 50 75 100 150 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 18 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 Based on limiting the line voltage drop to five volts at 150 of the rated amperes Symbology Double Insulated Ca...

Page 10: ...manual including all text under subheadings therein before set up or use of this product TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Power Switch is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagr...

Page 11: ... the Collet Nut counterclockwise until it stops rotating and locks into place 2 Continuing to press down on the Lock Button use the supplied Wrench to loosen the Collet Nut Continue to remove the Collet Nut by hand 3 Remove the Collet by pulling it straight out of the shaft Installing Collet and Accessory 1 Insert the Collet fully into the shaft and replace the Collet Nut loosely 2 Insert the desi...

Page 12: ...ke sure that the Power Switch is in the O OFF position then plug in the tool 3 Press the Power Switch to the I ON position to start the tool 4 Allow the tool to come up to full speed before touching the work material 5 Keep heavy pressure off of the tool when operating Allow the tool to do the work 6 Move the tool in a uniform pattern up and down or side to side while sanding to ensure even sandin...

Page 13: ...roved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air 3 Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load See Extension Cords in GROUNDING section Tool does not grind sand or brush effectively 1 Accessory loose 2 Accessory may be damaged worn or wrong type for the mater...

Page 14: ...IBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL RE...

Page 15: ...ndividually as replacement parts Main Unit Parts List and Assembly Diagram Part Description Qty 1 Right Cover 1 2 Screw 2 9x15mm 6 4 Carbon Brush 2 5 Collet Nut 1 6 Collet 2 7 Front End Nut 1 8 Bearing 698ZZ 1 9 Lock Button 1 10 Spring 1 11 Board 1 12 Motor 1 Part Description Qty 13 Stator 1 14 Bearing 602ZZ 1 16 Left Cover 1 17 Power Switch 1 18 Screw 4x16mm 2 19 Power Cord Clip 1 20 Speed Contro...

Page 16: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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