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For technical questions, please call 1-800-444-3353.

Item 60656 

        

Extension Cords

1. 

Grounded

 tools require a three wire extension cord.  

Double Insulated

 tools can use either 

a two or three wire extension cord.

2.  As the distance from the supply outlet increases, 

you must use a heavier gauge extension cord.  

Using extension cords with inadequately sized wire 

causes a serious drop in voltage, resulting in loss of 

power and possible tool damage.  

(See Table A.)

3.  The smaller the gauge number of the wire, the 

greater the capacity of the cord.  For example, 

a 14 gauge cord can carry a higher current 

than a 16 gauge cord.  

(See Table A.)

4.  When using more than one extension cord to make 

up the total length, make sure each cord contains at 

least the minimum wire size required.  

(See Table A.)

5.  If you are using one extension cord for more 

than one tool, add the nameplate

 

amperes 

and use the sum to determine the required 

minimum cord size.  

(See Table A.)

6.  If you are using an extension cord outdoors, make 

sure it is marked with the suffix “W-A” (“W” in 

Canada) to indicate it is acceptable for outdoor use.

7.  Make sure the extension cord is properly wired 

and in good electrical condition.  Always replace 

a damaged extension cord or have it repaired 

by a qualified electrician before using it.

8.  Protect the extension cords from sharp objects, 

excessive heat, and damp or wet areas.

RECOMMENDED MINIMUM WIRE GAUGE 

FOR EXTENSION CORDS* 

(120/240 VOLT)

NAMEPLATE

AMPERES

(at full load)

EXTENSION CORD 

LENGTH

25′ 50′ 75′ 100′ 150′

0 – 2.0

18

18

18

18

16

2.1 – 3.4

18

18

18

16

14

3.5 – 5.0

18

18

16

14

12

5.1 – 7.0

18

16

14

12

12

7.1 – 12.0

18

14

12

10

-

12.1 – 16.0

14

12

10

-

-

16.1 – 20.0

12

10

-

-

-

TABLE A

* Based on limiting the line volt-

age drop to five volts at 150% of 

the rated amperes.

Symbology

Double Insulated

Canadian Standards Association

Underwriters Laboratories, Inc.

V~

Volts Alternating Current

A

Amperes

n0 xxxx/min.

No Load Revolutions per Minute (RPM)

WARNING marking concerning Risk 

of Eye Injury.  Wear ANSI-approved 

safety goggles with side shields.

Read the manual before 

set-up and/or use.

WARNING marking concerning 

Risk of Hearing Loss.  

Wear hearing protection.
WARNING marking 

concerning Risk of Fire.  

Do not cover ventilation ducts.

Keep flammable objects away.

WARNING marking concerning 

Risk of Electric Shock.  

Properly connect power cord 

to appropriate outlet.

SAFETY

OPERA

TION

MAINTENANCE

SETUP

Summary of Contents for 60656

Page 1: ......

Page 2: ...erate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated cord...

Page 3: ...attention while operating power tools may result in serious personal injury 2 Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery p...

Page 4: ...abrasive cut off tool Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury 2 Do not use accessories which are not specifically designed and recommended by the tool manufacturer Just because the accessory can be attached to your power tool it does n...

Page 5: ...and unplug it from its electrical outlet before leaving 20 Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control and personal injury 21 This product is not a toy Keep it out of reach of children 22 People with pacemakers should consult their physician s befor...

Page 6: ...l will move if kickback occurs Kickback will propel the tool in direction opposite to the wheel s movement at the point of snagging 4 Use special care when working corners sharp edges etc Avoid bouncing and snagging the accessory Corners sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback 5 Do not attach a saw chain woodcarving blade or toot...

Page 7: ... of the workpiece on both sides of the wheel 6 Use extra caution when making a pocket cut into existing walls or other blind areas The protruding wheel may cut gas or water pipes electrical wiring or objects that can cause kickback Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands ar...

Page 8: ... user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged int...

Page 9: ...tdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25...

Page 10: ... 000 RPM Max Accessory Diameter 1 1 2 38 mm Collet Hole Diameter 1 4 4006139 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Functions Power Switch Collet Nut Spindle SAFETY OPERATION MAINTENANCE SETUP ...

Page 11: ... area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working 3 Secure loose work pieces using a vise or clamps not included to prevent movement while working 4 There must not be hazardous objects such as utility lines or foreign objects nearby that will present a hazard w...

Page 12: ...e misalignment or binding of moving parts damaged cord electrical wiring cracked or broken parts and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 3 Periodically wear ANSI approved safety goggles and NIOSH approved breathing protection and blow dust and grit out of the motor vents using dry compressed air 4 WARNING If the sup...

Page 13: ...e decreases over time Carbon brushes worn or damaged Have qualified technician replace brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by long or small diameter extension cord 1 Allow tool to work at its own rate 2 Wear ANS...

Page 14: ... 2 32 Carbon Brush Holder Cover 2 33 Carbon Brush Assembly 2 34 Brush Holder 2 35 Power Switch 1 36 Capacitor 0 22uF 1 37 Tapping Screw ST4 2x13 3 38 Cable Clamp 4 39 Power Cord 1 40 Power Cord Guard 1 41 Switch Assembly 1 42 Switch Cover 1 43 Back Cover 1 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM...

Page 15: ...ical questions please call 1 800 444 3353 Item 60656 Assembly Diagram 5 6 9 8 7 4 3 1 2 10 11 12 13 14 15 16 17 18 19 28 35 37 38 40 41 42 43 37 32 33 34 20 21 22 23 24 25 26 27 36 39 SAFETY OPERATION MAINTENANCE SETUP ...

Page 16: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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