background image

SKU 47003

PAGE 15

9.

Once the cut is completed, turn off the Cut-Off Saw by releasing the Power
Switch (74).  This allows the Safety Button (80) to return to the “OFF” position.
(See Figure J.)

10.

Unplug the Cut-Off Saw from its electrical outlet, and make sure to wait until the
Saw has come to a complete stop before removing the workpiece.

11.

Lock down the Saw with the Swing Lock Handle (81) and store the Saw in a dry,
safe location.

INSPECTION, MAINTENANCE, AND CLEANING

1.

       WARNING!   Always make sure the Power Switch (74) is in its “OFF”
position, and unplug the Power Cord (65) from its 120 volt electrical outlet
before performing any inspection, adjustments, maintenance, or cleaning.

2.

Before each use, inspect the general condition of the Cut-Off Saw.  Check for
loose screws, misalignment or binding of moving parts, cracked or broken parts,
damaged electrical wiring,  loose, cracked, or bent Cut-Off Wheel (57), and any
other condition that may affect its safe operation.  If abnormal noise or vibration
occurs, have the problem corrected before further use.
Do not use damaged equipment.

3.

Daily: With a soft brush, cloth, or vacuum, remove all dust and debris from the
Cut-Off Saw.  Then, use a premium quality, lightweight machine oil to lubricate all
moving parts, except the Cut-Off Wheel itself.

4.

To replace the Motor Carbon Brushes:  It may become necessary at some-
time to replace the

 two Carbon Brushes (29) when the Motor performance de-

creases, or stops working completely.  The Carbon Brushes are located on
each side of the Motor Housing (27)
. To do so, use a standard screwdriver (not
included) to remove the two Carbon Brush Caps (28).  Then, remove the two
Carbon Brushes from the Brush Holders (30).  If the Carbon Brushes are worn
down more than 1/2 of the original size, replace 

both Carbon Brushes.  If,

however, the Carbon Brushes are just dirty they may be cleaned by rubbing them
with a pencil eraser. When installing the Carbon Brushes, make sure the carbon
portion of the Carbon Brushes contact the Motor Armature, and that the springs
face away from the Motor.  Also, make sure the springs operate freely.  After
cleaning or replacement, replace the Carbon Brush Caps with a screwdriver and
tighten firmly.
NOTE:  New Carbon Brushes tend to arc or spark when first used 

until they

wear and conform to the Motor’s Armature.
(See Figure J.)

Summary of Contents for 47003

Page 1: ...ight 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Fre...

Page 2: ...SKU 47003 PAGE 2 UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 17 are included If any parts are missing or broken please call Harbor Freight Tools at the nu...

Page 3: ...in power tools with the Power Switch on invites accidents 4 Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power t...

Page 4: ...peration If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accessories...

Page 5: ...ower Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immedi ately Damaged Power Cords increase the risk of electric shock 6 When operating a power tool outside use an o...

Page 6: ...lowing illustration See Figure A FIGURE A EXTENSION CORDS 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distanc...

Page 7: ...ing it 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas SKU 47003 PAGE 7 RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEPLATE AMPERES At Full Loa...

Page 8: ...ocket Cuts and Compound Cuts Raise the Swing Guard only enough to begin the cut As soon as the Cut Off Wheel enters the material the Swing Guard must be released For all other sawing the Swing Guard s...

Page 9: ...r the right job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool or attachment There are certain applications for which this product was designed It will d...

Page 10: ...this product but must be supplied by the operator SKU 47003 PAGE 10 ASSEMBLY AND OPERATING INSTRUCTIONS NOTE For additional references to the parts listed in the following pages refer to the Assembly...

Page 11: ...hat can interfere with proper guard opera tion See Figures D and E FIGURE D GUARD RETAINER SCREW 62 SWING LOCK HANDLE 81 SWING GUARD 61 SWING GUARD 61 FIGURE E 5 To keep the Cut Off Wheel 57 from turn...

Page 12: ...tch the mounting hardware of the Saw or that are rated at less than the saw s maximum RPM may fly off the Saw or may run eccentrically causing loss of control FIGURE G FIGURE H 8 mm HEX WRENCH 76 SCRE...

Page 13: ...the clamp forward until it contacts the workpiece Lower the release lever then tighten by turning the handle clockwise To remove the workpiece loosen the Clamping Screw slightly Raise the Quick Relea...

Page 14: ...e Cut Off Wheel following the instructions on page 13 See Figure I 6 After adjusting the Screw 44 press down on the Cut Off Saw and make sure the Cut Off Wheel 57 does not contact the bottom of the Sa...

Page 15: ...ed equipment 3 Daily With a soft brush cloth or vacuum remove all dust and debris from the Cut Off Saw Then use a premium quality lightweight machine oil to lubricate all moving parts except the Cut O...

Page 16: ...IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PA...

Page 17: ...1 16 Clamp Plate 1 58 Outer Flange 1 17 Swing Lock 1 59 Small Flange 1 18 Screw 1 60 Screw 1 19 Hex Nut 3 61 Swing Guard 1 20 Hex Bolt 1 62 Guard Retainer Screw 1 21 Spring Support 1 63 Screw 1 22 In...

Page 18: ...NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts ASSEMBLY DIAGRAM SKU 47003 PAGE 18...

Reviews: