Chevrolet Low Cab Forward 3500 2019 Series Owner'S Manual Download Page 147

Page: 147 / 321

Chevrolet Low Cab Forward 6.0L Gasoline Engine 3500/4500 Series (GMNA-

Localizing-U.S.-12533400) - 2019 - CRC - 11/19/18

146

Driving and Operating

Symptom

Cause

Corrective Action

Reference

Engine starts, but immediately stops

Idling speed too low

Fuel filter is clogged

Air cleaner is clogged

Common rail system is
faulty

Fuel pump is clogged

Fuel system is faulty

Engine control (electrical
system) is faulty

Unsteady engine speed

Fuel system is faulty

Ignition system is faulty

Engine control (electrical
system) is faulty

Summary of Contents for Low Cab Forward 3500 2019 Series

Page 1: ...e_Engine_3500_4500_Series_Medium_Duty_6 0L_GAS_Engine_COV_en_US_84445127A_2018NOV27 ai 1 11 27 2018 9 42 08 AM 19_CHEV_Low_Cab_Forward_6 0L_Gasoline_Engine_3500_4500_Series_Medium_Duty_6 0L_GAS_Engine...

Page 2: ...troduction 2 In Brief 7 Keys Doors and Windows 23 Seats and Restraints 36 Storage 52 Instruments and Controls 62 Lighting 80 Infotainment System 85 Climate Controls 121 Driving and Operating 128 Vehic...

Page 3: ...u to read these publications carefully The following recommendations will help ensure the most enjoyable safe and trouble free operation of your vehicle When it comes to service keep in mind that your...

Page 4: ...on Caution indicates a hazard that could result in property or vehicle damage A circle with a slash through it is a safety symbol which means Do Not Do not do this or Do not let this happen Warning Ca...

Page 5: ...18 4 Introduction No Description 1 Cab tilt instruction 2 Automatic transmission fluid level 3 Vehicle certification and Greenhouse Gas GHG emissions 4 NO STEP instruction 5 Towing 6 Vehicle noise emi...

Page 6: ...No Description 1 Vehicle emission control information 2 Vehicle certification and Greenhouse Gas GHG emissions 3 Engine coolant check 4 Engine coolant level 5 NO STEP instruction 6 Power steering flu...

Page 7: ...ngine 3500 4500 Series GMNA Localizing U S 12533400 2019 CRC 11 19 18 6 Introduction No Description 1 Safety lock pin Single cab 2 Engine cover notice Crew cab 3 Radiator cap 4 Engine emission control...

Page 8: ...al Drive Information Remote Keyless Entry RKE System 12 Getting In and Out of the Vehicle 12 Door Locks 12 Windows 13 Seat Adjustment 14 Seat Belts 16 Mirror Adjustment 16 Steering Wheel Adjustment 16...

Page 9: ...Chevrolet Low Cab Forward 6 0L Gasoline Engine 3500 4500 Series GMNA Localizing U S 12533400 2019 CRC 11 19 18 8 In Brief Instrument Panel...

Page 10: ...3 4 Heater and Manual Air Conditioner See Climate Control Systems 0 121 5 Radio with CD USB Bluetooth See AM FM Radio 0 85 and Bluetooth Audio 0 108 6 Small Article Storage Pockets See Instrument Pane...

Page 11: ...0 84 3 Instruments Warning Lights and Indicator Lights See Instrument Cluster 0 68 4 Horn Button See Horn 0 63 5 Rear Power Window Lock Switch See Power Windows 0 33 6 Outside Rearview Mirror Heater S...

Page 12: ...ay See Storage Compartments 0 52 2 Sun Visor See Sun Visors 0 35 3 Dome Lamps 0 84 4 Seat Belt See Three Point Seat Belt 0 43 5 Seat Back Pocket Driver s Side See Storage Compartments 0 52 6 Seat See...

Page 13: ...ntrol unit for 1 second or longer The vehicle s keyless entry system causes the right and left turn signal lights to simultaneously flash once upon receiving the signals from the remote control unit S...

Page 14: ...sed Before closing the door be sure to check that you have the key with you Locking and Unlocking the Door from Inside Push the lock button 1 forward to lock the door pull the lock button backward to...

Page 15: ...r s Window The passenger s window continues to lower while the passenger side switch on the driver s door is being pressed To Close the Passenger s Window The passenger s window continues to move up w...

Page 16: ...sition To move the seatback forward lean forward with your back slightly clear of the seatback and raise the lever After making adjustments check that the seatback is fully locked See Seat Position 0...

Page 17: ...that they provide adequate views for checking the rear and the sides of the vehicle Adjust the outside rearview mirrors by hand before vehicle operation This helps you determine the location of object...

Page 18: ...oving the lock lever to the lock position Interior Lighting Front Light The dome light operates regardless of the engine control switch position The switch has three positions ON The light stays on re...

Page 19: ...ead making it impossible to restart the engine 9 Turns off all exterior lights Turns on the parking lights including all exterior lights except the headlights 2 Turns on the headlights together with t...

Page 20: ...te Control System w Air Conditioning shown Heater Only similar 1 Outlet Selector Knob 2 Air Selector Lever 3 Temperature Control Knob 4 Air Conditioning A C Switch if equipped 5 Fan Speed Control Knob...

Page 21: ...5 mm 1 8 in auxiliary input jack and a USB port in the radio faceplate External devices such as iPods laptop computers MP3 players and USB storage devices may be connected See USB Port 0 98 and Auxili...

Page 22: ...maximum current loads See Power Outlets 0 65 Performance and Maintenance Driving for Better Fuel Economy Economical Driving How you drive where you drive and when you drive all affect fuel economy Dri...

Page 23: ...3400 2019 CRC 11 19 18 22 In Brief The careful attention you give your vehicle as far as maintenance is concerned will also help fuel economy Protection of Engine against Overcooling Overcooling of th...

Page 24: ...the vehicle Keep one of the two keys provided as a spare 2 Record the key code numbers Both sides of the key are identical so you can insert the key in the engine control switch without worrying abou...

Page 25: ...ot working correctly see your dealer or a qualified technician for service Remote Keyless Entry RKE System Operation The keyless entry system allows you to lock unlock the doors by simply pressing the...

Page 26: ...yless entry system fails to operate normally lock and unlock the doors using the key and have the system inspected by your dealer The lock or unlock buttons on the remote control unit must be fully pr...

Page 27: ...iver or similar tool into the recess of the remote control unit 4 to remove the old battery 4 Insert the new battery into the remote control unit 4 with its positive side visible and press the battery...

Page 28: ...ork at all Replace the battery as soon as this happens Getting In and Out of the Vehicle Carefully check that the area around the vehicle is safe hold the grip 1 and place your foot on the step 2 when...

Page 29: ...ng into or out of the cab carefully check all areas around the vehicle for safety especially the area at the rear of the vehicle If you suddenly open a door without checking the surrounding area the d...

Page 30: ...dles will not open them This is to prevent accidental opening of the doors Front Doors Locking and Unlocking the Door from Outside Using the Key Turn the key toward the front of the vehicle to lock th...

Page 31: ...the cab is located at the rear edge of the door s outer panel To open the door from outside the vehicle pull up on the handle Locking the Door from the Outside Push the door lock button forward and th...

Page 32: ...ou can Turn the engine control switch to LOCK and remove the key This locks the switch and the steering controls The selector lever is not locked Keep items that may appear to be of value out of sight...

Page 33: ...than it really is Use these mirrors very carefully until you are able to correctly determine distances from the images Continued Warning Continued Keep the mirrors in mind when passing another vehicl...

Page 34: ...icle is moving or stationary you must never allow a child to put his her head hands or other body part out of the window Allowing such behavior would be dangerous because the child could hit an obstac...

Page 35: ...can raise and lower the passenger s side window only while if equipped the rear power window switches can raise and lower the rear door windows Warning Be sure to warn passengers not to let any part o...

Page 36: ...ger s window will open To cancel the rear power window lock push the switch again Use the rear power window lock switch to LOCK the rear power windows By doing so you can prevent passengers from opera...

Page 37: ...ning Never allow children to adjust their seats themselves an adult should adjust the seat for occupants who are children You and others could be seriously injured Warning Adjust the seat only before...

Page 38: ...t between your back and the seatback Doing so not only affects the stability of your driving position but also prevents the seat belt from working effectively in the event of a collision You and other...

Page 39: ...correct driving posture is a fundamental part of safe driving Forward backward Adjustment While raising the unlock lever move the seat forward or backward Release the lever when the seat is in the des...

Page 40: ...locked Suspension Adjustment Avoid making any kind of contact with the pointer on the scale Doing so may result in damage to the pointer preventing appropriate weight adjustments from being possible...

Page 41: ...g the pedals You and others could be seriously injured Passenger s Seat Center Seat You can tip the seatback forward if you pull forward the lever at the side of the seatback Normally you should keep...

Page 42: ...d be fully acquainted with the proper use of seat belts and important points to be respected as described in the following pages Familiarizing yourself with the correct use of seat belts is essential...

Page 43: ...ng the child under those conditions could be dangerous in the event of a collision or sudden stop Instead use an appropriate child restraint system available on the market For further details please c...

Page 44: ...belt Do not let the belt system become damaged by the door or seat Do not let the belt twist while it is rewinding it may cause the retractor to jam so it will not rewind further If it is not fully re...

Page 45: ...ong shock To Fasten 1 Sit on the seat in the correct driving position 2 Pull out the seat belt holding the latch plate After checking that there are no twists in the belt insert the latch plate into t...

Page 46: ...fully taken up or not pulled out check that the stopper is holding the belt in a fully taut state Emergency Locking Retractor ELR Function The three point seat belts are provided with an Emergency Lo...

Page 47: ...mother should use a three point seat belt An expectant mother should position the lap belt snugly as low as possible on the hips not across the abdomen Also she should fasten the shoulder belt so it r...

Page 48: ...e to fit To wear it just attach it to the regular seat belt Safety System Check Now and then check that the belts buckles latch plates retractors anchorages and guide loops work properly look for loos...

Page 49: ...le 2 Mix one part neutral detergent into approximately twenty parts warm water 3 Wet the cloth in the detergent mixture pass it through the fold back fitting portion of the belt and slide it back and...

Page 50: ...inspection and maintenance to be carried out by your dealer If the belt is not winding and unwinding correctly or if inspection reveals problems such as loose mountings metal parts deformation webbin...

Page 51: ...is not properly secured the child risks personal injury in the event of a collision Using a Lap Belt That Has No Retractor When securing a child restraint with the center seat lap belt pull the excess...

Page 52: ...tion 1 of the seat belt in accordance with the restraint manufacturer s instructions Then thread both the lap 1 and shoulder belt 2 portions through the locking clip Push and pull the child restraint...

Page 53: ...ve Box 53 Cupholders 54 Rear Storage 55 Additional Storage Features Shopping Bag Hooks 55 Information on Loading the Vehicle Information on Loading the Vehicle 56 Storage Compartments Seat Back Pocket...

Page 54: ...during driving There is a risk of injury from the open lid or items stored in the glove box You and others could be seriously injured The glove box lid will automatically spring open when it is unloc...

Page 55: ...store them in the seat back pocket located on the back side of the driver seat Refer to Storage Compartments 0 52 Cupholders Pull the cupholder towards you to open it Do not place a cup that is too f...

Page 56: ...ehicle operation Doing so would be dangerous Items may fly or fall out when the cab is tilted You and others could be seriously injured The center area of the back panel tray can be used as a storage...

Page 57: ...ouse Gas GHG Emissions Plate which is located on the left side rear pillar panel below the striker single cab or on the left center pillar panel beside the shoulder seat belt anchor crew cab Gross veh...

Page 58: ...icle and takes into account the capabilities of the engine transmission frame springs brakes axles and tires Actual loads at the front and the rear axles can only be determined by weighing the vehicle...

Page 59: ...ing and distributed over the front and rear axles so as not to exceed the axle capacities It is extremely dangerous to overload the vehicle or to load the vehicle with the cargo positioned on one side...

Page 60: ...cargo only at the front or only at the rear Distribute it evenly When using supports under cargo position them uniformly along the cargo To the greatest extent possible do not allow long cargo to prot...

Page 61: ...loading caution Incorrect Correct Use ropes and tarpaulins to secure the cargo so it does not fall off the cargo bed Use rubber bands or bungee cords to prevent the tarpaulins from flapping in the win...

Page 62: ...r carrier or attach a rear support stand If you have any questions contact your dealer Make Sure There is No Flammable Material between the Cab and Cargo Bed Caution Be careful not to allow a sheet ca...

Page 63: ...ht 73 Antilock Brake System ABS Warning Light 75 Engine Coolant Temperature Warning Light 76 Engine Oil Pressure Light 76 Reduced Engine Power Light 77 High Beam On Light 77 Daytime Running Lamps DRL...

Page 64: ...l up and down and forward and backward to select the optimum steering wheel position 3 Firmly lock the steering wheel at the selected position by moving the lock lever to the lock position Horn To sou...

Page 65: ...ng sprayed Continued Warning Continued obstructing your forward view In such a case warm up the windshield before using the windshield washer Windshield washer fluid is sprayed over the windshield whe...

Page 66: ...the allowable load The power source for the accessory power outlet is 12V If electrical equipment other than 12V are connected a malfunction due to overheating or fire may occur Be sure to insert the...

Page 67: ...n the engine control switch is on or in ACC ACCESSORY Use the accessory power outlet to supply power to commercially available vehicle accessories etc Remove the cap to use Type 2 You can plug in auxi...

Page 68: ...ttention to the warning lights and gauges could prevent injury Some warning lights come on briefly when the engine is started to indicate they are working When one of the warning lights comes on and s...

Page 69: ...Chevrolet Low Cab Forward 6 0L Gasoline Engine 3500 4500 Series GMNA Localizing U S 12533400 2019 CRC 11 19 18 68 Instruments and Controls Instrument Cluster...

Page 70: ...cle has been driven since the trip odometer was last reset Press the trip odometer reset stem next to the odometer to switch between the odometer and trip odometer To reset the trip odometer to zero p...

Page 71: ...ay exceed the critical speed which can damage the vehicle Fuel Gauge With the engine control switch in the ON position the fuel gauge indicates about how much fuel is left in the tank To check the fue...

Page 72: ...ire and the risk of personal injury and severe vehicle damage Take immediate action as outlined in Engine Overheating See Engine Overheating 0 203 Caution If the needle goes up above the upper limit a...

Page 73: ...elt is broken or there is no abnormality in the fan belt see your dealer for service See Battery North America 0 212 Jump Starting North America 0 253 and Engine Drive Belt Routing 0 303 Malfunction I...

Page 74: ...comes on while the engine is running after startup in the following situations Drop in the level of brake fluid due to brake lining wear or fluid leakage Abnormality in the charging system such as an...

Page 75: ...rning Continued When the brake system warning light is illuminated brake effectiveness may be decreased When this happens strongly press the brake pedal See Brakes 0 208 Parking Brake Light This indic...

Page 76: ...comes insufficient If this happens while driving Do not pump the brakes The system is designed to stop the truck with reserve power assist if the pedal is held down This reserve is greatly reduced eac...

Page 77: ...ired Continued Warning Continued Even if a problem has occurred in the ABS the brakes will still work as normal brakes In this case the ABS has no influence on the operation of the brake system See Br...

Page 78: ...er it has stopped or if the vehicle is on uneven ground As a result the red engine oil pressure warning light may light up When this warning light comes on and the oil level is correct the lubrication...

Page 79: ...ightness The light will go out when the lighting switch is turned on See Exterior Lamp Controls 0 80 Cruise Control Light This light should come on briefly when the engine control switch is turned to...

Page 80: ...le Messages Warning Buzzers A warning buzzer may not sound if there is a problem with the buzzer system If this occurs the system needs to be inspected See your dealer A warning buzzer sounds under th...

Page 81: ...ontrol switch can be used when the engine control switch is placed in the LOCK or ACC position Do not operate the combination lights for an extended time period with the engine off Otherwise the batte...

Page 82: ...s high beam indicator light on the instrument panel remains on This indicator light comes on when high beam is selected or the headlights are cycled between high and low beams Use low beam whenever th...

Page 83: ...ing for an extended time period with the engine off Otherwise the battery may go dead making it impossible to restart the engine Both indicator lights flash when the hazard warning flasher switch is o...

Page 84: ...ulb If the green light does not come on when you move the lever check the fuse and indicator bulb Either of these indicator lights flashes when the turn signal switch is operated with the engine contr...

Page 85: ...ee positions ON The light stays on regardless of the doors being open or closed OFF The light stays off regardless of the doors being open or closed Between ON and OFF the light comes on when the driv...

Page 86: ...ionary Adjusting them while the vehicle is moving could cause a crash You and others could be seriously injured Adjust the volume so that sound outside of the vehicle can be heard If outside sound can...

Page 87: ...er is turned off When MODE O ENTER is pressed again the audio system returns to the mode it was in just before it was turned off Switching the Audio Modes 1 Press MODE O ENTER 2 Turn MODE O ENTER to s...

Page 88: ...balance and setting of clock display and time can be performed Adjusting Bass 1 Press FUNC 2 Turn MODE O ENTER to select SOUND and then press ENTER 3 Turn MODE O ENTER to select BASS and then press E...

Page 89: ...ise or counterclockwise to move one hour forward or one hour backward 5 Turn MODE O ENTER to set the clock time minute and then press ENTER Turn clockwise or counterclockwise to move one minute forwar...

Page 90: ...ult of conditions outside the vehicle For example nearby buildings and terrain can interfere with FM reception Power lines or telephone wires can interfere with AM signals And of course radio signals...

Page 91: ...power lines lightning or electrical motors This results in static Certification For Federal Communications Commission FCC compliance information for this device see Radio Frequency Statement 0 311 Fix...

Page 92: ...verse release Repeat Playback For CD Press 1 w is displayed To cancel press 1 again For CD MP3 WMA Press 1 to repeat the same file being played w is displayed To cancel press 1 twice w disappears Pres...

Page 93: ...om any position of it This function is called Home Jump For example If Home Jump is used when playing File 5 in Folder 4 it goes back to File 1 in Folder 1 and starts playing Press and hold down 5 for...

Page 94: ...sc cannot be ejected please contact nearest dealer for service Using the Compact Disc System Disc When it is cold or when it is raining the car windows will fog up and cause condensation water drops t...

Page 95: ...cs and make them unusable Remove the disc horizontally from the main device Do not pull it violently towards the top Also do not pull it down hard while removing The disc may become damaged and the au...

Page 96: ...the thickness of the disc and external specifications and lead to damage Do not use commercially available accessories such as CD rings protectors that are said to improve sound quality or are effecti...

Page 97: ...the CD ROM media commonly used for music discs CD R and CD RW discs are easily damaged in high temperature high humidity environments and part of the CD R and CD RW may become incapable of playback F...

Page 98: ...with recorded MP3 WMA files is inserted the player first checks all the files on the disc No sound is emitted while the player is checking the files on the disc It is recommended that the disc should...

Page 99: ...MP3 WMA data Normally tracks in ROOT FOLDER will be played in order from the first file USB Port USB Operation Playing Music Files in the USB Memory When the USB Memory is not Connected When the USB M...

Page 100: ...le of your choice Press y to advance to the next file Press z to return to the beginning of the file being played Press again to return to the previous file Selecting the Folder Press 5 or 6 to select...

Page 101: ...econd To cancel the category selection mode press and hold down Back for more than one second Go Back to the First Position Home Jump You can go back to the first file of the first folder on the USB M...

Page 102: ...d in the USB device Disconnect the USB device and check the USB device itself NO SUPPORT This message is displayed when the USB device contains no MP3 WMA data including MP3 WMA extension files or con...

Page 103: ...ile Selection Press y or z to select the music file of your choice Press y to advance to the next file Press z to return to the previous file Press again to return to the previous file Fast Forwarding...

Page 104: ...TS ALBUMS SONGS PODCASTS GENRES COMPOSERS AUDIO BOOKS PLAYING The following information is displayed according to the category selected PLAYING displays the list of the music being played PLAYLISTS di...

Page 105: ...e list at the middle hierarchy level Display Text Information 1 Press and hold down LIST for more than one second 2 Turn MODE O ENTER to select the display item of your choice and then press ENTER The...

Page 106: ...selected USB Devices USB Memory Standards Compatible file system FAT16 32 Audio format that is playable MP3 WMA Compatibility USB2 0 Full speed Compatible Device USB mass storage class This system is...

Page 107: ...supported ID3 Tag WMA Tag MP3 WMA files have an ID3 Tag WMA Tag that allows the input of information so that data such as song title and artist can be saved This deck supports ID3 Ver 1 0 1 1 2 2 2 3...

Page 108: ...ur own portable audio device to the Mini jack you can listen to your own music through this unit 1 Use a mini plug cable and connect the portable audio device to the Mini jack 2 Press MODE O ENTER 3 T...

Page 109: ...and listen to music In addition as the connection between the unit and the portable device is wireless users will not face problems associated with cable connections This unit supports Bluetooth Blue...

Page 110: ...he portable device Fast Forwarding Fast Reversing Press and hold y z to fast forward or fast reverse the track y Fast forward z Fast reverse To stop fast forward or fast reverse release the button Ope...

Page 111: ...NO TITLE is displayed Displaying the Registered Portable Device 1 Press FUNC 2 Turn MODE O ENTER to select BLUETOOTH and then press ENTER 3 Turn MODE O ENTER to select LIST AUDIO and then press ENTER...

Page 112: ...rrying out the registration 1 Press FUNC 2 Turn MODE O ENTER to select BLUETOOTH and then press ENTER 3 When PAIRING is displayed press ENTER If the Bluetooth device has already been registered in thi...

Page 113: ...1 Press FUNC 2 Turn MODE O ENTER to select BLUETOOTH and then press ENTER 3 Turn MODE O ENTER to select RESET DATA and then press ENTER 4 When RESET DATA is displayed press ENTER PLEASE WAIT is displa...

Page 114: ...icle may be high and damage the phone In the following conditions the system may not function The mobile phone is turned off The current position is outside the communication area The mobile phone is...

Page 115: ...f Hook on the infotainment controls 2 Turn MODE O ENTER to select PHONEBOOK and then press ENTER The phonebook data is displayed 3 Turn MODE O ENTER to select the phone number of your choice and then...

Page 116: ...he person phone number or name you called is displayed 3 Turn MODE O ENTER to select the person phone number or name of your choice and then press ENTER CALLING is displayed and a call is made to the...

Page 117: ...registration is complete Registering a Speed Dial Number from a History You can select a phone number from the incoming missed call or outgoing call history and register it for speed dialling Do not...

Page 118: ...g call Turn clockwise Increase the volume Turn counterclockwise Decrease the volume The adjusted volume value is saved The volume and microphone gain setting of each mobile phone is different accordin...

Page 119: ...d to the second caller Press On Hook when you wish to turn off the Call Waiting feature When the Call Waiting feature is turned off you will be connected to the first caller on hold Pressing the Off H...

Page 120: ...ss ENTER 4 Turn MODE O ENTER to switch ON OFF and then press ENTER TRANSFER ON Turn on the phonebook transfer TRANSFER OFF Turn off the phonebook transfer Deleting a Phonebook 1 Press FUNC 2 Turn MODE...

Page 121: ...trademarks and trade names are those of their respective owners Compatible Bluetooth Specifications Bluetooth Specification Ver 2 1 EDR Compatible Profiles Hands Free Profile HFP Ver 1 5 Phone Book A...

Page 122: ...Knob 4 Air Conditioning A C Switch if equipped 5 Fan Speed Control Knob Outlet Selector Knob The Air Selector Knob regulates air flow from the upper floor and defroster outlets H Air flows through th...

Page 123: ...ifying while the heater is being used To turn off the air conditioning push this switch in again When the defrost mode is selected the air conditioner compressor will be on Even if the A C switch is t...

Page 124: ...weather with bright sunlight conditions Defogging and Defrosting the Windshield Defogging Set the outlet selector knob to the 1 position Set the air selector lever to the P position Turn the temperat...

Page 125: ...ndows or doors to ventilate the interior of the cab and release the heat During cooling operation mist may come out of the air outlets This results from quick cooling of humid air and does not indicat...

Page 126: ...Passenger Compartment Air Filter Removing the Inside Air Filter 1 Remove the 2 clips securing the cover Remove the clips in the order of the inner clip 1 followed by the outer clip 2 2 Remove the cov...

Page 127: ...ng the Outside Air Filter 1 Remove the filter from under the instrument panel on the passenger side While pressing in the filter lock on both sides pull out the filter 2 Use a vacuum cleaner or the li...

Page 128: ...must be added Operation Tips Operating the air conditioning while the refrigerant level is too low leads not only to poor cooling performance but also to air conditioning system damage This vehicle us...

Page 129: ...ng and Operating New Vehicle Break In 152 Pedals 153 Ignition Positions 153 Starting and Stopping the Vehicle 154 Operating Temperature 158 Engine Heater 159 High Idle System 159 Engine Checks Before...

Page 130: ...p with the vehicle parked in a place where exhaust gases Continued Warning Continued could get into the cab for example a place that is poorly ventilated you could suffer carbon monoxide poisoning You...

Page 131: ...u could damage the tires resulting in a blowout or flat tire You and others could be seriously injured Pulling Away After Stopping and Parking Before pulling away check that there are no children or o...

Page 132: ...would be extremely dangerous because the power steering would stop working making the steering wheel extremely hard to turn Stopping the engine while driving would be extremely dangerous because the...

Page 133: ...Regions The engine is more likely to overheat in an environment where the ambient temperature is high To prevent the engine from overheating pay attention to the following points If the engine does no...

Page 134: ...perform daily pre operation inspections and use highway driving techniques When performing daily pre operation inspections perform the checks shown in the table on the left with particularly great car...

Page 135: ...The stopping distance of a vehicle involves reaction time and braking distance Deciding to push the brake pedal is reaction time Applying the brake pedal until the vehicle comes to a complete stop is...

Page 136: ...the brake system warning light comes on during operation have brake system checked immediately Refer to Warning Lights Gauges and Indicators 0 67 When the Brakes Do Not Work Warning It is very danger...

Page 137: ...lete stop then firmly apply the parking brake then move the selector lever to the P Park position Unless you take these steps any unintended pressure on the accelerator pedal could cause an accident T...

Page 138: ...at your vehicle is in Park by trying to pull the selector lever out of P Park by pulling the selector lever toward you without pushing the button If you can do this it means that the selector lever wa...

Page 139: ...going down a steep or long grade reduce speed and shift the transmission to the next lower gear This will help control your speed Do not hold the brake pedal down too long or too often while going dow...

Page 140: ...seal deterioration leading to power steering oil pump damage power steering unit damage and power steering hose damage As a result the steering wheel could become extremely hard to turn and a fire or...

Page 141: ...planing It is dangerous because it makes the steering wheel and brakes useless Refer to Wheels and Tires 0 237 Hill and Mountain Roads Narrow or Congested Roads When passing or overtaking a vehicle on...

Page 142: ...for reference in winter in other regions For the sake of your vehicle make the winter preparations described in the links below Also have these preparations made before driving to a cold region See E...

Page 143: ...ncreased braking distances The danger of icy road surfaces is particularly great on bridges in shady places and where there are puddles Keep your speed down and be sure to use tire chains or winter ti...

Page 144: ...he vehicle You and others could be seriously injured Do not park under trees or under the eaves of a building Chunks of ice could fall on the vehicle if you park in such a place Cleaning the Vehicle a...

Page 145: ...p mud any mud stuck to the vehicle can harm the steering brakes and powertrain Wash the vehicle and remove all mud and other debris The vehicle speed sensors are fitted on the wheels When removing mud...

Page 146: ...corroded After repairing corroded section connect the terminals firmly Starter ground wire terminal detached loose or corroded After repairing corroded section connect the terminals firmly Engine oil...

Page 147: ...ion Reference Engine starts but immediately stops Idling speed too low 4 Fuel filter is clogged 4 Air cleaner is clogged 4 Common rail system is faulty 4 Fuel pump is clogged 4 Fuel system is faulty 4...

Page 148: ...259 Radiator cap not sufficiently tightened Make sure it is firmly tightened or replace the radiator cap Fan belt loose Adjust the tension or replace the belt See Engine Drive Belt Routing 0 303 Engi...

Page 149: ...e Corrective Action Reference Not enough engine power Parking brake not fully released Make sure it is fully released Brake dragging 4 Air cleaner clogged 4 Fuel filter clogged 4 Engine control system...

Page 150: ...f adjustment 4 Poor wheel alignment 4 Steering wheel hard to turn Loaded too far forward Load properly Power steering fluid level too low Add fluid See Power Steering Fluid 0 206 Insufficient air in f...

Page 151: ...ises From the transmission Insufficient transmission oil Add oil See Automatic Transmission Fluid 0 195 Transmission inner components faulty 4 From differential Insufficient differential gear oil Add...

Page 152: ...ation As the brake booster will no longer be functional brake effectiveness will be greatly reduced Be sure to apply more pressure than usual to the brake pedal If the power assist steering system goe...

Page 153: ...e break in period the following few simple precautions are carefully observed Follow the recommendations listed below Warm up the engine by driving easily for the first few minutes before placing it u...

Page 154: ...t is caught under the pedal This is very dangerous A floor mat must be placed correctly An incorrectly installed floor mat may hinder the free movement of each pedal You and others could be seriously...

Page 155: ...rgized 4 START On all engines start is in the position furthest clockwise The engine is started in this position Turn the key against spring pressure to energize the starter When key is released sprin...

Page 156: ...table for driving may cause an accident Checks Before Operating Allow the engine to warm up before driving While the engine is warming up the following checks should be made 1 Observe the engine oil p...

Page 157: ...and the shift indicator also shows P or N and firmly press the brake pedal to start the engine See Ignition Positions 0 153 Warning Do not keep the starter motor engaged for more than 10 seconds at a...

Page 158: ...ght not perform properly If you ever have to have your vehicle towed see the part of this manual that tells how to do it without damaging your vehicle See Towing the Vehicle 0 257 Recommendations for...

Page 159: ...ired levels If there is insufficient oil it will not adequately reach and lubricate components and a breakdown will result Start the engine and allow it to idle for at least 5 minutes Check for abnorm...

Page 160: ...into any three prong 110 volt outlet normal household current It may require several hours to sufficiently heat the engine Outside temperature oil viscosity etc will affect how long the block heater...

Page 161: ...ng the engine beyond the engine speed threshold The cruise set indicator light will stop flashing and the engine speed will return to normal Engine Checks Before Operating Checks Before Operating Allo...

Page 162: ...n Before parking make sure the area is free of flammable material for example grass waste paper oil or old tires Take particular care when parking in a garage Use caution concerning exhaust gases whil...

Page 163: ...arly dangerous to run the engine in a garage or other indoor place that could easily fill with exhaust gases because you could suffer carbon monoxide poisoning Inspect the exhaust pipe from time to ti...

Page 164: ...periods of time is not recommended Entry of carbon monoxide into the cab is possible with a poorly repaired damaged or corroded exhaust system or cab Do not run the engine in confined areas such as ga...

Page 165: ...w to correctly operate it When the vehicle is stationary remember to keep the brake pedal firmly pressed and if necessary move the selector lever in the P or N position and apply the parking brake Cre...

Page 166: ...e selector lever into P or N P is preferred make sure the shift indicator indicates P or N pull up the parking brake lever and firmly press the brake pedal When moving the selector lever to any positi...

Page 167: ...e accelerator pedal Doing so will result in automatic transmission overheating and damage Use the parking brake or foot brake to hold the vehicle on an upgrade Even if you plan to move only a short di...

Page 168: ...ing and Stopping the Vehicle 0 154 Selector Lever 0 172 and Automatic Transmission Shift Lock Control Function Check 0 215 Normal Driving When you move the selector lever from P into D6 shifting takes...

Page 169: ...phill road 2 Downhill driving Do not overuse the foot brake This will cause the brakes to overheat reducing their effectiveness On long downward slopes or sharp downhill sections of road use the engin...

Page 170: ...ess the accelerator pedal to pull away When Parking Your Vehicle Warning Do not leave your vehicle while the engine is still running Do not park with the selector lever in a position other than P or N...

Page 171: ...he shift lock system may have a failure Have the vehicle inspected at your dealer If you cannot move the selector lever from the P position after starting the engine perform the following checks Check...

Page 172: ...transmission fluid overheats Pressing the accelerator pedal and brake pedal at the same time while the vehicle is in a gear other than N or P Placing the selector lever into any gear with the accelera...

Page 173: ...ressing rate It is recommended that this range be used to improve fuel economy and reduce vehicle noise D4 Drive D4 Gear The D4 position is when you feel shifting between 4th and 5th troublesome while...

Page 174: ...of the vehicle However even with the ABS it is the driver s responsibility to drive safely Warning The braking distance on slippery road surfaces is longer than that on a normal dry paved road even w...

Page 175: ...g vibration is felt on the steering wheel and or a mechanical operating sound is heard ABS is more likely to activate when the brakes are applied during cornering or driving over a bump This is becaus...

Page 176: ...is longer than that on a normal dry paved road even with an ABS equipped vehicle When ABS is activated in the following road surface conditions the braking distance may be slightly longer compared to...

Page 177: ...rning If a problem should occur with the EBD function the ABS warning light and the brake system warning light will come on simultaneously The rear wheels will lock more easily if there is a problem w...

Page 178: ...reflectors to ensure that the vehicle can be seen from other vehicles You and others could be seriously injured Avoid parking for long periods with cargo on the vehicle Warning Do not use the parking...

Page 179: ...failure or a drop in air pressure may be the cause Check the brake air pressure for correct level If the brake air pressure is low contact your dealer for service If you notice the parking brake lever...

Page 180: ...ads or in heavy traffic You and others could be seriously injured Cruise control can be dangerous on slippery roads On such roads fast changes in tire traction can cause needless wheel spinning and yo...

Page 181: ...ume switch is operated the speed increases while the switch is held After the speed is increased to the desired vehicle speed and the switch is released the speed is set at the increased vehicle speed...

Page 182: ...or light will go out The cruise control set speed is canceled in the following cases When the brake pedal is pressed When the selector lever is shifted to the N or First position When cruising speed g...

Page 183: ...the cruise control driving You must reset the cruise control If the cruise control is turned back on while the vehicle speed exceeds what is set prior to the cancellation of cruise control the set ve...

Page 184: ...han 15 MTBE should not be used in this vehicle Gasoline containing ethanol or methanol may be available in your area Ethanol is ethyl or grain alcohol Methanol is methyl or wood alcohol Fuels containi...

Page 185: ...out thus causing danger Be sure to wipe off the fuel that is spilled at refueling Warning Fuel vapor is highly flammable Be careful not to inhale fuel vapor when refueling the vehicle If you have a st...

Page 186: ...Caution Care must be taken when filling the fuel tank to prevent entry of dirt and water Conversions and Add Ons Add On Electrical Equipment Installing Electrical Equipment Warning Inappropriate insta...

Page 187: ...Fluid 211 Battery North America 212 Rear Axle Gear Oil Viscosity Chart 213 Rear Axle Oil Level Check 214 Noise Control System 214 Automatic Transmission Shift Lock Control Function Check 215 Wiper Bl...

Page 188: ...ormation go to www P65Warnings ca gov passenger vehicle See Battery North America 0 212 and Jump Starting North America 0 253 and the back cover California Perchlorate Materials Requirements Certain t...

Page 189: ...ols and clothing clear of the engine cooling fan when the engine is running The engine exhaust pipe and radiator will be hot immediately after the vehicle is driven Be careful around these parts to pr...

Page 190: ...period of time whichever comes first has expired Confirm that all systems and components are normal after performing the work Do not leave the removed parts or tools in the engine compartment They cou...

Page 191: ...clear You and others could be seriously injured Tilting the Cab 1 Check that all personnel are clear of the cab 2 Read the label on the rear of the cab 3 Unlock the handle 2 while pulling the lever 1...

Page 192: ...sist handle 3 and unlock the cab support by pulling the support rearward while pressing the support lock lever 7 4 Lower the cab and push the handle 2 down firmly to lock Warning To help avoid persona...

Page 193: ...simple but important steps will help protect your investment Use engine oil approved to the proper specification and of the proper viscosity grade See Selecting the Right Engine Oil in this section C...

Page 194: ...curate reading park the vehicle on level ground Check the engine oil level after the engine has been off for at least two hours Checking the engine oil level on steep grades or too soon after engine s...

Page 195: ...l fill cap Add enough oil to put the level somewhere in the proper operating range Push the dipstick all the way back in when through Any oil level above the FULL mark on the oil dipstick may cause en...

Page 196: ...from the filter before disposal Never dispose of oil by putting it in the trash or pouring it on the ground into sewers or into streams or bodies of water Recycle it by taking it to a place that colle...

Page 197: ...id inspection cover the dipstick will be visible Inspection Wait at least 30 minutes before checking the transmission fluid if you have been driving at high speed for a long period of time in city hea...

Page 198: ...zed equipment used to replace or service the automatic transmission fluid When performing your own inspections always use the HOT range after warming up the vehicle 6 If the fluid level is too low add...

Page 199: ...others could be seriously injured Your vehicle has an engine coolant recovery system expansion bottle and or an engine coolant reserve tank system Engine coolant in the system expands with heat and o...

Page 200: ...Coolant To prevent the engine damage to freezing of the engine coolant and to protect the cooling system from corrosion a mixture of the recommended type antifreeze and water If the engine of the vehi...

Page 201: ...or corrosion causing engine coolant leaks and other problems To dilute the coolant use distilled water or deionized water Do not use the coolant at any coolant concentration other than that specified...

Page 202: ...the cap and continue turning it to the left Also check to make sure there are no leaks from the radiator or radiator hose Check for fluid or stains on the ground showing leaks where the vehicle is par...

Page 203: ...it reaches the base of the filler neck 5 Install the radiator cap Check replenish or change the engine coolant only after the engine has sufficiently cooled down When the engine is still hot take care...

Page 204: ...nd enters the H zone the engine is overheating The engine overheat warning light will come on Either steam or boiling engine coolant will squirt out of the radiator Take the following corrective actio...

Page 205: ...heating take the following steps 1 Operate the hazard warning flasher and pull the vehicle immediately over to a safe place that does not impede traffic and park it 2 If there s no sign of steam push...

Page 206: ...until it stops before proceeding Look at the see through reserve tank The engine coolant level should be between the MAX and MIN lines on the reserve tank If necessary pour engine coolant See Engine C...

Page 207: ...nge the engine coolant as soon as possible Engine damage may be caused if an overheating engine is suddenly refilled with water Instead refill slowly Power Steering Fluid The power steering fluid leve...

Page 208: ...cap and pour fluid from a clean jug or filler Foreign matter getting in the tank may cause power steering system failure Continued Warning Continued Do not mix the recommended power steering fluid wi...

Page 209: ...assenger side 2 Open the cap 2 and fill the tank with windshield washer fluid Upon factory shipment new vehicles contain only tap water in the washer fluid tank Adjust the concentration of the fluid t...

Page 210: ...erformance different from that of the replacement parts recommended for this vehicle can change the intended brake balance of this vehicle Brake Pedal Stroke Shut off the engine and press the brake pe...

Page 211: ...nate the squeaking sound have your vehicle inspected at the nearest dealer Brake Hoses and Pipes Inspection With the steering wheel turned fully to the left check the left front brake hose and pipe vi...

Page 212: ...been added When adding brake fluid to the tank take care to prevent dirt and water from entering it Any dirt or water in the system could cause the vehicle to lose braking functions Inspect and change...

Page 213: ...or killed If the negative cable is disconnected from the negative terminal on the battery within 3 minutes after turning the engine control switch to the LOCK position the engine control module may ma...

Page 214: ...m Batteries also contain other chemicals known to the State of California to cause cancer WASH HANDS AFTER HANDLING For more information go to www P65Warnings ca gov passenger vehicle See California P...

Page 215: ...e Oil Level 1 Remove the oil level plug 2 Check that the oil level 1 is up to the lower edge of the oil level plug hole 2 If the oil level is too low add oil through the oil level plug hole 3 Fasten t...

Page 216: ...ngine Removal or rendering engine speed governor if so equipped inoperative so as to allow engine speed to exceed manufacturer specifications Fan and Drive Removal of fan clutch or rendering clutch in...

Page 217: ...rake is securely engaged 1 Securely pull the parking brake lever Make sure to shut down the engine and block the wheels with chocks 2 Remove the cup holder 1 by removing the three Torx bolts 2 3 Remov...

Page 218: ...the windshield Any damage that occurs would not be covered by the vehicle warranty Do not allow the wiper arm to touch the windshield Removal 1 Pull the wiper arm up to the vertical position 2 While p...

Page 219: ...blade has been attached ensure that it is locked into place Failure to observe this precaution can result in the wiper blade becoming dislocated when the windshield wiper switch is turned on Replacem...

Page 220: ...Two screws should be turned in the same direction at the same time to adjust aiming 3 When the headlamp aiming is out of position contact your dealer Bulb Replacement Bulbs 1 Check each bulb for blow...

Page 221: ...not working This could result in an accident You and others could be seriously injured When one bulb of a pair of lamps such as a headlamp blows out the other bulb is approaching the end of its useful...

Page 222: ...Lamp 27W Amber 2 Parking Lamp 5W 2 Cornering Lamp 27W 2 Side Turn Signal Lamp 5W Amber 2 Sidemarker Lamp 5W Amber 2 Rear Taillamp and Stoplamp 8 27W 2 Turn Signal Lamp 27W 2 Back Up Lamp 27W 2 Licens...

Page 223: ...adlamps is important to ensure sufficient illumination of the highway without blinding other motorists When replacing headlamp bulbs have the headlamp aim adjusted at your dealer When replacing a bulb...

Page 224: ...e the lamp 5 Remove the headlamp Remove the headlamp connectors and parking lamp connectors followed by removing the headlamp assembly 6 Disengage the rubber seals 2 from the two projections 3 at the...

Page 225: ...stall Do not touch the glass of the bulb with your hand Soiling the glass will cause the bulb to blow out When attaching the rubber boot press in both the outside and inside circumference of it Make s...

Page 226: ...ecurely water could get inside the lamp and lead to a breakdown Replacing a Front Turn Signal Lamp Do not replace a bulb with other than the specified wattage This will cause abnormal flashing particu...

Page 227: ...own Roofmarker Lamps 1 Loosen the screws 2 and remove the lens 1 2 Remove the bulb 3 from the socket 4 and replace it with a new one 3 To install the lights follow the removal procedure in reverse If...

Page 228: ...s been removed pull the lamp out while sliding it out toward the rear of the vehicle 4 Loosen the socket by turning it counterclockwise 5 Pull the bulb out from the socket and replace it with a new on...

Page 229: ...urn Signal Lamp 2 Taillamp Stoplamp 3 Back Up Lamp 4 Lens 1 Loosen the screws and remove the lens 2 Loosen the bulb by turning it counterclockwise while pressing on it 3 To install the lights follow t...

Page 230: ...equipment in case of electrical overload When the lights do not come on or flash or the equipment in the electrical system does not operate check to see if a fuse has blown Fuses In case of an electr...

Page 231: ...dition the cover 1 of the relay box at the left rear of the cab must also be opened at this time If you should spill water or a beverage on the cover wipe it off before opening the cover The area arou...

Page 232: ...aler Do not inspect or replace fuses when the starter switch is in the ON position Doing so may lead to an accident When inspecting fuses be sure to park the vehicle on flat level ground and apply cho...

Page 233: ...8 232 Vehicle Care Fuse and Relay Location Cab Interior Fuses Usage Rating 1 Power window rr 25A 2 3 Room lamp audio 10A 4 Door lock 15A 5 Trailer brake 15A 6 P Window 25A 7 ABS 10A 8 Wiper 25A 9 H La...

Page 234: ...10A 16 Mirror heater 15A 17 Ignition 2 10A 18 Ignition 1 10A 19 20 ECM 10A 21 Meter 10a 22 ECU batt 10A 23 Mirror 10A 24 Audio acc 15A Fuses Usage Rating 25 Horn 15A 26 Turn hazard 15A 27 Tail lamps 1...

Page 235: ...Usage 1 Stop lamp Relays Usage 2 Daytime running lamp Relays Usage 3 Key on 4 TCM 5 Parking Neutral 6 Wiper main 7 Horn 8 Wiper high low 9 Trailer brake 10 Rear power window 11 Charge eng run 12 Power...

Page 236: ...cle Care 235 Fuse and Relay Location Cab Exterior Fuses Usage Rating 1 Marker light 20A 2 Tail main 20A 3 PCM 1 15A 4 PCM 2 20A 5 PCM 3 15A 6 Power source 15A 7 Condenser fan 20A 8 A C Compressor 10A...

Page 237: ...cal system do not work but there is no problem with the fuses check the slow blow fuse The slow blow fuse is blown if it looks like the illustration Immediately contact the nearest dealer Warning Alwa...

Page 238: ...im and wheel capacities for the intended service The factory installed tires on this vehicle were selected to provide the best all around tire performance for normal operation When inflated as shown o...

Page 239: ...se Be sure to install the tire inflation valve caps to prevent dirt and moisture from getting into the valve core which could cause air leakage An underinflated tire in a dual wheel assembly is harder...

Page 240: ...and braking traction occurs when water snow ice gravel or other material is on the road surface Driving practices and vehicle speed should be adjusted to the road conditions When driving on wet or slu...

Page 241: ...ly repaired because of the size or location of the damage When replacing tires you should use the same size load range and construction type bias or radial as the original tires on your vehicle Use of...

Page 242: ...e See Vehicle Identification Number VIN 0 292 Wheel Replacement Recommendations Wheels must be replaced if they become damaged for example bent heavily rusted leak air or if wheel nuts often become lo...

Page 243: ...e dealer Checking Tires Air Pressure Too low or too high a tire air pressure not only affects the ride or causes damage to the cargo but also can cause abnormal heat buildup premature wear a tire punc...

Page 244: ...d Warning Continued Under such conditions the bolts may break and the wheel may detach from the vehicle possibly causing a crash Over inflated tires result in a harsh ride and are likely to cause dama...

Page 245: ...e pebbles or nails in tread grooves cracks or other damage on tire surfaces uneven wear and pebbles lodged in the gap between tires of dual wheel tires Tread Depth and Abnormal Wear Tread wear indicat...

Page 246: ...n that of standard tires Therefore if air begins to leak low aspect ratio tires adversely affect vehicle operation much faster than standard tires Check air pressure of low aspect ratio tires more oft...

Page 247: ...ot start the engine with any rear wheel in contact with the ground If you are not fully experienced on the procedures to follow and or are not equipped with the proper tools and equipment again do not...

Page 248: ...ified for the type of wheels on the vehicle Snug all wheel nuts and then tighten to the specified torque in the numerical sequence shown Improperly tightened wheel nuts could eventually allow the whee...

Page 249: ...Tighten all nuts to specified torque in order as shown Never use oil or grease on the studs or nuts 3 If a wheel stud and nut has been replaced stake the stud and nut Warning To help reduce the risk...

Page 250: ...nflation Pressure psi 65 70 75 80 85 90 95 100 105 110 LT215 85R16E Dual Single lbs 2470 2680 225 70R19 5F Dual Single lbs 3415 3640 225 70R19 5G Dual Single lbs 3750 3970 See Wheels and Tires 0 237 T...

Page 251: ...more rapidly than they should Example Vehicles with the aluminum wheel option may have steel wheels on the inner rear position These wheels must only be mounted on the inner rear positions and should...

Page 252: ...ease after tire change or rotation due to initial settling After driving 1 040 km 650 mi and after 10 400 km 6 500 mi be sure to retighten the wheel nuts to the specified torque Repeat whenever a whee...

Page 253: ...ble Fully engage the wheel wrench on a wheel nut to be able to tighten the nut to the specified torque However do not use a pipe as a handle extension or your foot to apply force on the wrench This co...

Page 254: ...ions listed in the jump starting instructions when working on or near the battery Personal injury particularly to eyes or property damage may result from battery explosion battery fluid or electrical...

Page 255: ...must be taken to ensure that this fluid does not come into contact with skin clothing or metal surfaces When disconnecting the cables from the terminals start with the negative terminal When connecti...

Page 256: ...ter jumper cables will reach But never let the vehicles touch Also be sure the booster cables to be used do not have loose or missing insulation 3 In both vehicles turn off the ignition engine control...

Page 257: ...are 5 After connecting the cables start the engine of the vehicle with the booster battery 6 Slightly rev up the engine of the vehicle with the booster battery and start the engine of the disabled veh...

Page 258: ...ing with front wheels raised off the ground the following steps are necessary Block the rear wheels of the disabled vehicle Disconnect the driveshaft at the rear axle Secure the driveshaft to the fram...

Page 259: ...rear end of the driveshaft must be disconnected and safely secured if the 80 km 50 mi or 48 km h 30 mph is exceeded Provide wood blocking to prevent towing chains and bar from coming into contact wit...

Page 260: ...the vehicle in lukewarm or cold water Do not use hot water or wash your vehicle in the direct rays of the sun Do not use strong soap or chemical detergents All cleaning agents should be flushed promp...

Page 261: ...pose Open all vehicle doors for ventilation when ANY cleaning agents or other chemicals are used in the interior Overexposure to some vapors may result in a health problem that is more likely to occur...

Page 262: ...pearance as long as possible special consideration must be given to its storage location If the vehicle is stored or kept for an extended period of time in any of the following locations a chemical ch...

Page 263: ...ing and assist in eliminating squeaks Windshield Care Wax must not be applied to the windshield A layer of wax can impair your view in rainy weather and can also lead to rough movements of the windshi...

Page 264: ...g air passages in the radiator core 1 This can also cause corrosion of the cores 3 Wash the radiator core with tap water every 24 months Make sure to turn the engine off and remove the key from the ig...

Page 265: ...mage vehicle finishes if left on painted surfaces Prompt washing may not completely remove all of these deposits Other cleaners may be needed When using chemical cleaners be sure they are safe for use...

Page 266: ...y belts Follow the manufacturer s advice whenever cleaning agents or other chemicals are used inside or outside the vehicle Some cleaners may be poisonous or flammable and improper use may cause perso...

Page 267: ...or fabric should be removed often with a vacuum cleaner or soft bristle brush Wipe vinyl or leather trim regularly with a clean damp cloth Normal trim soils spots or stains can be cleaned with these c...

Page 268: ...e heat dryer or heat lamp to help prevent a cleaning ring Use caution with heat dryer or lamp to help prevent fabric damage If a ring forms immediately repeat the cleaning operation over a slightly la...

Page 269: ...with a clean damp cloth to remove dirt and traces of soap This may be done several times if needed Soilage such as tars asphalts shoe polish etc will stain if left on trim They should be wiped off as...

Page 270: ...uld damage the vehicle requiring expensive repairs that are not covered by the vehicle warranty Make sure the vehicle is inspected at regular intervals Inspections and maintenance enable you to use th...

Page 271: ...or a qualified technician should perform periodically Explanation of Vehicle Maintenance and Log The following is a brief explanation of normal vehicle use NORMAL VEHICLE USE The maintenance instructi...

Page 272: ...intenance These variables may be emphasized as critical to malfunction but each is dependent upon the other For example if a vehicle is repeatedly overloaded driven at excessive speed or improperly sh...

Page 273: ...7 5 00 m i 1 2 0 0 0 0 k m 7 5 0 00 m i 1 3 2 0 0 0 k m 8 2 5 00 m i 1 4 4 0 0 0 k m 9 0 0 00 m i 1 5 6 0 0 0 k m 9 7 5 00 m i 1 6 8 0 0 0 k m 1 0 5 0 00 m i 1 8 0 0 0 0 k m 11 2 5 00 m i 1 9 2 0 0 0...

Page 274: ...ory Drive Belt s 2 Every 60 000 km 37 500 mi I Every 160 000 km 100 000 mi R 11 Evaporative Control System 2 6 I 12 Shields and Underhood Insulation 5 I I I I I I I I 13 Air Intake System 5 I I I I 14...

Page 275: ...k m 11 2 5 0 0 mi 1 9 2 0 0 0 k m 1 2 0 0 0 0 mi Service intervals months or kilometers miles whichever occurs first 1 25 Steering Wheel Free Play 3 Every 10 400 km 6 500 mi I 26 Steering Gear Box Tor...

Page 276: ...r 3 months if you often drive under one or more of these conditions a driving in dusty areas b frequent idling or idling for long periods c driving 6 km 4 miles or less in freezing weather or other sh...

Page 277: ...hookup routing and condition Check that bowl vent and purge valves work properly if equipped Replace as needed 12 SHIELDS AND UNDER HOOD INSULATION Inspect shields and under hood insulation for damag...

Page 278: ...ture of 70 C to 80 C 158 F to 176 F the level should be in the H range 16 ROTATE TIRES To equalize wear rotate tires and adjust tire pressures at every 12 000 km 7 500 miles See Tire Rotation 0 249 17...

Page 279: ...necessary If it cannot be repaired replace the electric vacuum pump 20 BRAKE FLUID Check the fluid in the brake fluid reservoir every 12 000 km 7 500 miles and replace fluid every 48 000 km 30 000 mil...

Page 280: ...ot bent or cracked and that wheel nuts have been tightened to the specified torque at 1 040 km 650 miles and then every 12 000 km 7 500 miles Wheel nut tightening torque 500 Y 362 lb ft 30 KING PIN Lu...

Page 281: ...and mirrors Lock the doors Turn the power of the dome light or accessories OFF before starting the engine Engine Conditions Checking the Engine for Startability and Abnormal Noises 1 Make sure the pa...

Page 282: ...coolant level Power steering fluid level 3 Checks performed from the driver s seat Brake fluid level Brake pedal free play Operation of meters gauges and warning indicator lights Engine startability...

Page 283: ...nterfere with your driving You and others could be seriously injured Choose Your Footwear Suitable for Driving Warning Choose footwear that ensures proper operation of pedals when driving the vehicle...

Page 284: ...toplamp Lubrication One of the most important items of good vehicle care is the lubrication of all necessary points with the Right Lubricant at the Right Time and in the Right Way It is the owner s re...

Page 285: ...nes and center bearing 3500 Driveshaft splines 4500 Center bearing 4500 Driveshaft universal joint Single piece shaft Driveshaft universal joint Two piece shaft Single piece driveshaft 2 points Two pi...

Page 286: ...Chevrolet Low Cab Forward 6 0L Gasoline Engine 3500 4500 Series GMNA Localizing U S 12533400 2019 CRC 11 19 18 Service and Maintenance 285 Lubrication Chart...

Page 287: ...ure to have enough room around the vehicle Then firmly apply both the parking brake see Parking Brake 0 176 and the regular brakes Do not use the accelerator pedal If the engine starts be ready to tur...

Page 288: ...y be leaking Have it checked and or repaired at once Refer to Engine Exhaust Emissions Caution Carbon Monoxide under Engine Exhaust 0 162 H Windshield Wipers and Washers Check operation and condition...

Page 289: ...the vehicle after it has been parked for a while If you notice gasoline fumes or fluid at any time have the cause found and corrected at once S Underbody Corrosive materials used for ice removal snow...

Page 290: ...9353126 Cab Door Hinges and Latches Lubricant Multi Purpose Lubricant Superlube GM Part No 12346241 or equivalent containing zinc oxide Chassis Lubricant Chassis Lubricant GM Part No 12377985 or high...

Page 291: ...tion requirements Be sure to use the LSD gear oil additive mentioned above in vehicles equipped with limited slip differentials and ensure there is an appropriate amount of the LSD gear oil additive o...

Page 292: ...hose removed whether metric or customary Fasteners taken from the vehicle should be saved for reuse in the same location when possible Where a fastener cannot be used again take care to choose a repla...

Page 293: ...7 Engine Drive Belt Routing 303 Vehicle Identification Vehicle Identification Number VIN The VIN and engine number are necessary for registering your vehicle They are also necessary when your vehicle...

Page 294: ...gs GAWRs as well as the VIN and emissions information for your vehicle This plate is located on the left side rear pillar panel below the striker single cab or on the left center pillar panel beside t...

Page 295: ...9 10 11 Section Description 1 World Manufacturer Identifier WMI 54D ISUZU Incomplete Spartan Assembly Plant 2 GVWR and Brake System B 10001 14000 lbs hydraulic brake system C 14001 16000 lbs hydraulic...

Page 296: ...CRC 11 19 18 Technical Data 295 Section Description 8 Model Year Code K 2019 9 Plant Code S Spartan 10 Model Code 8 3500 4500 11 Sequence Numbers Interpretation of the VIN may differ depending on the...

Page 297: ...he right side front part of the oil pan Option Codes The ID plate at the lower part of the righthand door striker indicates option codes These codes are three digit alphanumeric codes each assigned to...

Page 298: ...ere are more option codes than those indicated above Depending on the vehicle an option code may not be shown For detailed specifications of your vehicle see your dealer Vehicle Data Capacities and Sp...

Page 299: ...MPT Model Vortec L96 Engine type V8 Four Cycle Induction Mass Air Bore 101 6 mm Stroke 92 mm Displacement 6 000 L 364 CID Full load RPM 4 300 r min Compression ratio 9 67 to 1 Firing order 1 8 7 2 6 5...

Page 300: ...smission overdrive gear for 5th and 6th lock up clutch for 2nd to 6th Gear ratio 1st 4 027 to 1 2nd 2 364 to 1 3rd 1 532 to 1 4th 1 152 to 1 5th 0 852 to 1 6th 0 667 to 1 Reverse 3 064 to 1 Transmissi...

Page 301: ...ts to open 85 5 87 5 C 185 9 189 5 F Radiator pressure 103 kPa 15 psi Transmission Service Model 6L90 Transmission oil capacity 12 2 L 25 7 qt 3 Rear Axle Service Differential gear oil capacity 9 0 L...

Page 302: ...ub bearing grease capacity 0 11 kg 0 24 lb Wheel stud nut torque Front and rear 500 Y 50 kgf m 362 lb ft Disc Brakes Model 3500 4500 Brake size Diameter x Thickness 293 x 40 mm 11 54 x 1 57 in 363 x 4...

Page 303: ...l System Battery type BCI size RC CCA x No of units 31 T 180 750 x 1 Starter 12 V 1 7 kw Generator 12 V 140 amp Remarks 1 see Engine Oil 0 192 Remarks 2 see Engine Coolant 0 198 Remarks 3 see Automati...

Page 304: ...Technical Data 303 Engine Drive Belt Routing Fan Belt and Air Conditioning Compressor Belt See the Maintenance Schedule 0 269 No Name 1 Fan belt idler pulley 2 Generator 3 Vacuum pulley 4 Power steeri...

Page 305: ...eneral Motors 311 Vehicle Data Recording and Privacy Vehicle Data Recording and Privacy 312 Customer Information Customer Satisfaction Procedure Your satisfaction and goodwill are important to your de...

Page 306: ...ur concern will likely be resolved at a dealer s facility That is why we suggest following Step One first Customer Assistance Offices Chevrolet encourages customers to call the toll free number for as...

Page 307: ...vehicle GM Mobility Reimbursement Program This program is available to qualified applicants for cost reimbursement of eligible aftermarket adaptive equipment required for the vehicle such as hand cont...

Page 308: ...r if the vehicle was in a crash and cannot be driven Assistance is not given when the vehicle is stuck in the sand mud or snow Flat Tire Change Service to change a flat tire with the spare tire The sp...

Page 309: ...rom undamaged sections of the vehicle A recycled original equipment GM part may be an acceptable choice to maintain the vehicle s originally designed appearance and safety performance however the hist...

Page 310: ...parties involved in the crash For emergency towing see Roadside Assistance Program 0 306 Gather the following information Driver name address and telephone number Driver license number Owner name addr...

Page 311: ...tc Owner Information Owner publications are written specifically for owners and intended to provide basic operational information about the vehicle The Owner s Manual includes the Maintenance Schedule...

Page 312: ...d cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying General Motors If NHTSA receives similar...

Page 313: ...elp the driver control the vehicle in difficult driving situations These computers and your vehicle s Data Recording Module DRM also store information about the performance and status of certain syste...

Page 314: ...FM Radio 85 Antenna Fixed Mast 90 Antilock Brake System ABS 173 Warning Light 75 Appearance Care Exterior 259 Interior 264 Assistance Program Roadside 306 Audio Bluetooth 108 Audio Players CD 90 Auto...

Page 315: ...Malfunction Indicator 72 Child Restraints Systems 49 Cleaning Exterior Care 259 Interior Care 264 Climate Control Systems 121 Air Conditioning 121 Heating 121 Cluster Instrument 68 Collision Damage R...

Page 316: ...t 76 Overheating 203 Reduced Power Light 77 Running While Parked 164 Extender Seat Belt 47 Exterior Lamp Controls 80 F Filter Engine Air Cleaner 197 Fixed Mast Antenna 90 Flash to Pass 81 Flashers Haz...

Page 317: ...ps Cargo 84 Cornering 83 Dome 84 Exterior Controls 80 Interior 229 License Plate 228 Malfunction Indicator Check Engine 72 Roofmarker 226 Sidemarker 226 Lap Belt 46 Lighting Illumination Control 83 Li...

Page 318: ...Steering Fluid 206 Windows 33 Pregnancy Using Seat Belts 45 Privacy Vehicle Data Recording 312 Proposition 65 Warning California 187 212 253 R Radio Frequency Statement 311 Radio Reception 89 Radios...

Page 319: ...Change 82 Specifications and Capacities 297 Speed Limiter 182 Speedometer 69 Starting and Stopping the Vehicle 154 Steering 139 Fluid Power 206 Wheel Adjustment 62 Stoplamps and Back up Lamps Bulb Rep...

Page 320: ...ity 31 Service Soon Light 73 Starting and Stopping 154 Towing 257 Vehicle Care Tire Pressure 249 Vehicle Data Recording and Privacy 312 Ventilation Air 124 Visors 35 W Warning Brake System Light 73 Ca...

Page 321: ...e_Engine_3500_4500_Series_Medium_Duty_6 0L_GAS_Engine_COV_en_US_84445127A_2018NOV27 ai 1 11 27 2018 9 42 08 AM 19_CHEV_Low_Cab_Forward_6 0L_Gasoline_Engine_3500_4500_Series_Medium_Duty_6 0L_GAS_Engine...

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Chevrolet Low Cab Forward 3500 2019 Series, Owner'S Manual

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Summary of Contents for Low Cab Forward 3500 2019 Series

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