background image

UM-130_WG-01_IS0 

 
SAFE USE AND MAINTENANCE INSTRUCTIONS  

 

WG-01 

 WORM GEAR WINCH                                      Issue 0 

 

Checkmate Lifting and Safety Ltd reserve the right to alter or amend the information contained in this instruction booklet 
without notification. Always check with Checkmate Lifting & Safety Ltd that your version is the latest issue. 27/02/2017 

 

Never allow the device to run free or free fall.  

 

Never tie back or sling the rope to any other mode than a direct connection.  

 

Never extend the crank handle to gain leverage.  

 

Never attempt to power the device with any drill or power drive.  This could 
cause the device to be damaged. 

 

Never use for MAN RIDING unless suitable back up devices are installed and 
procedures  adhered  too.    Example  additional  secondary  backup  equipment 
could be a Fall Arrest Block with Recovery Winch, or other approved suitable 
fall arrest and rescue equipment.  See separate guide contained in Appendix B, 
section 4.2.  

 

Never  use  combinations  of  components or  subsystems,  or  both,  which may 
affect or interfere with the safe function of each other. 

 

Never  expose  the  equipment  to  chemicals,  high  heat,  severe  cold,  or  other 
harsh  environments  which  may  produce  a  harmful  effect,  please  contact 
Checkmate in cases of doubt. 

 

Never use the equipment around moving machinery and electrical hazards. 

 

Never use the equipment near sharp edges and abrasive surfaces. 

 

NEVER USE THIS DEVICE OUTSIDE OF THE ORIGINAL DESIGN SCOPE. IF IN ANY 
DOUBT CONTACT CHECKMATE. 

 

3. TRANSPORT AND STORAGE 

Always handle the winch with care, hold by the outer chassis and not the handle. The 
handle  will  freely  rotate  if  used  as  a  carrying  handle.  Most  Checkmate  worm  gear 
winches are supplied with fitting brackets for the correct connection to Checkmate 
confined space equipment or overhead portable gantries. Keep these items together 
and do not separate. Store the equipment in a dry, clean and segregated area aware 
from  oil,  dust  and  environmental  conditions  that  could  be  harmful  to  the  device. 
Protect  from  salt  or  chemicals  (especially  on  WG-01F  variant),  if  contaminated  the 
device must be removed from service and inspected by authorised personnel.  

Never store the device in an area or container that could cause the device to become 
damaged.  

 

 

Summary of Contents for WG-01

Page 1: ... is dangerous This product is designed to reduce the risk of working at height by providing protection in the event of a fall to reduce the risk of injury The product must be used as intended and the user must be trained competent and aware of the correct usage and limitations of the product The user and rescuer MUST be supplied with the manufacturers user instructions and MUST read and fully unde...

Page 2: ...Don ts 6 7 3 Transportation and storage 7 4 Inspection and maintenance 8 9 5 Product overview and warranty 9 6 Technical data 10 7 Precautions and warnings 10 11 8 Safe use 11 12 9 Faults or concerns 12 10 Rescue plan and risk assessment 12 11 Spare parts 13 12 Marking and Labels 13 13 Inspection Record 14 15 Model Designation Part Code Description Principal Materials 32201 65ft 20m Worm Gear Winc...

Page 3: ... device always seek clarification from the Checkmate reseller Copies of this manual are downloadable from www checkmateuk com INSTALLATION The Checkmate WG 01 should always be installed by a competent and trained person You should always ensure a complete risk assessment and method statement is carried out and recorded and suitable rescue planning is considered if being used in conjunction with Fa...

Page 4: ...ith Checkmate Lifting Safety Ltd that your version is the latest issue 27 02 2017 4 Installing to Checkmate TR3 Step 1 Align the through holes in the bracket WG 02 with the through holes in the TR3 tripod Step 2 Insert the detent pins through the holes in the bracket and the tripod Step 3 Pull rope up to tripod head and insert hook through central hole Step 4 Slide sprung loaded pulley to right in...

Page 5: ...lanyard shall not be connected back onto itself for use as an anchorage connector unless designed for this purpose Anchorage connections shall be stabilized to prevent unwanted movement or disengagement of the rescue system from the anchorage Verify system connections by pre tensioning the system before applying the intended load USE The WG 01 is a worm gear winch used for raising and lowering Ens...

Page 6: ...er snatch or jerk lift this will overload the device and could cause serious damage to working parts and the brake pads Never use if safety latches or locks are missing from hooks or load indicator has been deployed If fitted is indicated by a red ring on the underside of the swivel hook Never touch any working parts during operations Never use the device if it is in poor condition and no records ...

Page 7: ...erfere with the safe function of each other Never expose the equipment to chemicals high heat severe cold or other harsh environments which may produce a harmful effect please contact Checkmate in cases of doubt Never use the equipment around moving machinery and electrical hazards Never use the equipment near sharp edges and abrasive surfaces NEVER USE THIS DEVICE OUTSIDE OF THE ORIGINAL DESIGN S...

Page 8: ...TION OF MECHANISM CHECK ROPE AND HOOK ASSEMBLY ENTIRE LENGTH CHECK THE DEVICE IS NOT DUSTY CHECK THE DEVICE IS GREASED AND LUBRICATED INSPECT THE WEAR OF BRAKE MATERIAL FRICTION PADS MATERIAL LIFTING If the device is being used solely for material lifting and NOT man riding then the device is subject to annual 12 monthly service inspection MAN RIDING with back up device If the device is being used...

Page 9: ...e DO NOT REMOVE Automatic screw Ergonomic cranking handle with adjustable positioning and thumb locking screw The device is design to raise and lower material up to a WLL of 550lbs 250kg The device is permitted for man riding providing the correct procedures and back up device are in place For further advice and guidance see the guide in chapter APPENDIX B of this manual section 4 2 The device des...

Page 10: ...ty claims are subject to Checkmate s full terms and conditions of sale Full details available on request or can be found on our website www checkmateuk com 6 TECHNICAL DATA 1 WG 01 WLL 550lbs 250kg for goods 310lbs 141kg for personnel single user only ROPE DIA 0 18 5mm ROPE CONSTRUCTION 7x19 GALVANISED STEEL WC RHOL HOOK TYPE DOUBLE ACTION SWIVEL LOAD INDICATING STANDARDS ANSI Z359 4 2007 CAPACITY...

Page 11: ...ONSULT CHECKMATE FOR FURTHER DETAILS NEVER USE THE EQUIPMENT AROUND MOVING MACHINERY OR ELECTRICAL HAZARDS NEVER ALLOW ANY CONTACT OF ANY PART OF THE DEVICE NEAR SHARP EDGES OR ABRASIVE SURFACES THE ANCHORAGE FOR THE WINCH MUST BE INDEPENDENT FROM ALL OTHER FALL PROTECTION ANCHORAGES ONLY ONE PERSON MAY BE CONNECTED TO THE WINCH DURING PERSONNEL LIFTING APPLICATIONS 8 SAFE USE BEFORE LIFTING OR PU...

Page 12: ...ential fall hazard and will be required to use a fall arrest or restraint system To protect the rescuee user from a potential fall hazard they must be connected to an appropriate fall arrest system before disconnecting from the rescue system RESCUE CAPACITY When used for rescue the capacity of the winch is ONE PERSON ONLY CRANK HANDLE For rapid winding use the handle in the shortest position For m...

Page 13: ...ormation contained in this instruction booklet without notification Always check with Checkmate Lifting Safety Ltd that your version is the latest issue 27 02 2017 13 11 SPARE PARTS WG 03 Wire rope assembly c w hook PPEWG 03 Crank handle PPELAB 431 User Information label PPELAB 432 Serial number plate 12 MARKING AND LABELS The following labels should be present ...

Page 14: ...o alter or amend the information contained in this instruction booklet without notification Always check with Checkmate Lifting Safety Ltd that your version is the latest issue 27 02 2017 14 13 INSPECTION RECORD Model Serial Number Date Entered Service Date of Inspection Name and Company Results and Comments Next Inspection Due Signature ...

Page 15: ... Safety Ltd reserve the right to alter or amend the information contained in this instruction booklet without notification Always check with Checkmate Lifting Safety Ltd that your version is the latest issue 27 02 2017 15 Date of Inspection Name and Company Results and Comments Next Inspection Due Signature ...

Page 16: ...H Issue 0 Checkmate Lifting and Safety Ltd reserve the right to alter or amend the information contained in this instruction booklet without notification Always check with Checkmate Lifting Safety Ltd that your version is the latest issue 27 02 2017 16 Approved Service Company ...

Reviews: