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Appendix 

CH-540 User Manual 

2006-05-05/00:04 

General Troubleshooting 

Applies to 

Symptom 

Solution(s) 

Lights 

Foggers 

& Snow 

Controllers 

Dimmers

& Chaser 

Auto shut off 

Check fan thermal switch reset 

 

 

 

 

Beam is very dim or not 
bright 

Clean optical system or replace lamp 

Check 220/110v switch for proper setting 

 

 

 

 

Breaker/Fuse keeps 
blowing 

Check total load placed on device 

 

 

 

 

Chase is too slow 

Check users manual for speed adjustment 

 

 

 

 

Device has no power 

Check for power on Mains. 

Check device

s fuse. (internal and/or external)

 

 

 

 

 

Fixture is on but there 
is no movement to the 
audio 

Make sure you have the correct audio mode on the control 
switches. If audio provided via 

¼

 jack, make sure a live 

audio signal exists 

Adjust sound sensitivity knob 

 

 

 

 

Fluid indicator not 
working 

The filter tip on the end of the tube inserted into the fluid 
container must float freely in order to measure correctly, 
check to see if perhaps it is stuck 

 

 

 

 

Fogger or Snow output 
has dropped 

Clean with distilled water and vinegar 

Replace hose 

 

 

 

 

Lamps cuts off 
sporadically  

Possible bad lamp or fixture is overheating. 

Lamp may be at end of its life. 

 

 

 

 

Light will not come on 
after power failure 

Some discharge lamps require a cooling off period before 
the electronics in the fixture can kick start it again, wait 5 to 
10 minutes before powering up 

 

 

 

 

Motor movements are 
jerky or jumpy 

Possible bad motor driver or sensors 

Check  polarity switch on controller 

 

 

 

 

Moves slow 

Check 220/110v switch for proper setting 

 

 

 

 

No flash 

Re-install bulb, may have shifted in shipping 

 

 

 

 

No fog 

Check fluid tank if empty 

Make sure green light is on (for power) 

 

 

 

 

No light output 

Check slip ring & brushes for contact  

Install bulb 

Call service technician 

 

 

 

 

Relay will not work 

Check reset switch 

Check cable connections 

 

 

 

 

Remote does not work 

Make sure connector is firmly connected to device 

 

 

 

 

Unit wobbles when 
rotating 

Check for damages possibly incurred during shipping 

 

 

 

 

Summary of Contents for CH-540

Page 1: ...Chauvet 3000 N 29 th Ct Hollywood FL 33020 U S A 800 762 1084 954 929 1115 FAX 954 929 5560 www chauvetlighting com 2006 05 05 00 04 CH 540 ThunderBall USER MANUAL ...

Page 2: ... 3 AC POWER 3 SAFETY INSTRUCTIONS 3 INTRODUCTION 4 FEATURES 4 PRODUCT OVERVIEW 4 SETUP 5 LAMP 5 Lamp installation 5 MOUNTING 5 Orientation 5 Rigging 5 OPERATING INSTRUCTIONS 6 Duty Cycle recommended 6 APPENDIX 7 GENERAL MAINTENANCE 7 RETURNS PROCEDURE 7 CLAIMS 7 GENERAL TROUBLESHOOTING 8 TECHNICAL SPECIFICATIONS 9 TECHNICAL SUPPORT 9 ...

Page 3: ...ou are connecting to the proper voltage and that the line voltage you are connecting to is not higher than that stated on decal or rear panel of the fixture This product is intended for indoor use only To prevent risk of fire or shock do not expose fixture to rain or moisture Make sure there are no flammable materials close to the unit while operating The unit must be installed in a location with ...

Page 4: ...006 05 05 00 04 INTRODUCTION Features 5 constantly rotating spheres 360 rotation on one axis 61 interchangeable lenses per sphere Sphere lenses come in Yellow Green Blue Red and Multi colors Product Overview Carrying Handles ...

Page 5: ...ull the top cover out exposing the lamp and socket not shown 3 If replacing the lamp remove old lamp first 4 Using a cloth or napkin hold the bulb and pull out of the lamp socket located inside the reflector 5 Replace with a new lamp 6 Replace top cover align the screw holes and fasten the screws Mounting ORIENTATION This fixture may be mounted in any position provided there is adequate room for v...

Page 6: ...lable from CHAUVET A relay system will allow you to remotely trigger the ThunderBall and any other non dimmable effect light from a switch panel Make sure to use a cable of at least 25 feet to provide ample distance between the control panel and the switch pack for most mobile lighting applications If you would prefer to control it directly from your DMX lighting console then we suggest a DMX comp...

Page 7: ...s on the environment in which the fixture operates damp smoky or particularly dirty surrounding can cause greater accumulation of dirt on the unit s optics Clean with soft cloth using normal glass cleaning fluid Always dry the parts carefully Clean the external optics at least every 20 days Clean the internal optics at least every 30 60 days Returns Procedure Returned merchandise must be sent prep...

Page 8: ...ly in order to measure correctly check to see if perhaps it is stuck Fogger or Snow output has dropped Clean with distilled water and vinegar Replace hose Lamps cuts off sporadically Possible bad lamp or fixture is overheating Lamp may be at end of its life Light will not come on after power failure Some discharge lamps require a cooling off period before the electronics in the fixture can kick st...

Page 9: ...ol down for 15 minutes LAMPS JCD130V200W x 5 200W 130V JCD230V200W x 5 200W 230V THERMAL Maximum ambient temperature 40 104 F FUSE Main 20mm Glass15A 250V Fast Blow 115V Main 20mm Glass 10A 250V Fast Blow 230V ORDERING INFORMATION ThunderBall CH 540 Fuse 15A P170FUSE015 Fuse 10A P170FUSE010 Technical Support Address Service Dept 3000 N 29th Ct Hollywood FL 33020 U S A Support Email tech chauvetlig...

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