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REPLACEMENT PARTS

Model M-4 – Standard

Cat. No. – 2502 w/packs 

Key* 

 Part 

Description     Part 

No.

1  

 

Heating Element M-4, 120 Volt, 1000 Watt 

 

20570   

 Hydraulic 

Thermostat 

 

    10631

5  

 

Brkt. & Bulb Thermostat A/B Assembly (2 each)** 

21023

 

 Lid 

 

 

      22348

 

 Caster 

in 

 

 

     21260

9  

 

Junction Box Cover   

 

 

 

 

22360   

11  

 

Power Cord  

   

 

 

 

 

20568      

14 

 

 Hose, 

Drain 

 

 

     21635

15 

 

 Pilot 

Lamp, 

Red 

     22149 

16  

 

Pilot Lamp, Clear 

 

 

 

 

22148     

19  

 

Drain, Copper Tube Part A   

 

 

 

21286

20  

 

Lid Hinge Rod Nuts (2 required)   

 

 

21737

21 

 

 Lid 

Knob/Handle 

    21025

22 

 

 Lid 

Hinge 

Rod 

 

 

     22361

23  

 

Side Handle (Serial # Above 5149)  

 

 

20237

  Thermo 

Low 

Water 

Kit*** 

   20548

27  

 

Wiring (Internal) Harness   

 

 

 

61579

28 

 

Rack, Stainless Steel     

 

 

 

22374   

29  

 

Drain Valve, Ball - 1/2 in Replacement     

 

21085   

30  

 

Drain, Hose, Bib   

 

 

 

 

23392

31  

 

Replacement Tank M-4   

 

 

 

22343   

32  

 

M-4 Outer Jacket   

 

 

 

 

23384       

34 

 Handle, 

Lid 

Kit 

 

 

     22171 

 

 

35 

 Water 

Thief 

 

 

     21882 

 

 

 

 

36  

 

Bracket, Element Support (2 each) 

 

 

22356   

26 

 

 On/Off 

Switch 

     23406 

* Key numbers refer to Nomenclature section (pages 5 and 6)

** Used to hold the Hydraulic Thermostat and Overtemp Thermostat to the Heating element.

*** Includes Gasket Thermostat, Nut 1/2-20 Brass, and Overtemp Thermostat (#26)

13

Hydrocollator® Mobile Heating Units

Summary of Contents for Hydrocollator M-2

Page 1: ...User Manual Hydrocollator MOBILE HEATING UNITS SS 2 M 2 M 4 ISO 13485 CERTIFIED 120 220 240 Volt Units...

Page 2: ...a trademark of Chattanooga Group 2006 Encore Medical Corporation or its affiliates Austin Texas USA Any use of editorial pictorial or layout composition of this publication without express written co...

Page 3: ...WARNING indicator explains possible safety infractions that will potentially cause serious injury and equipment damage DANGERS Text with a DANGER indicator explains possible safety infractions that a...

Page 4: ...s which are exposed to contamination hazardous or cleaning materials bodily fluids mold etc CAUTION Grounding the Hydrocollator SS 2 M 2 and M 4 Mobile Heating Unit Make certain the unit is electrical...

Page 5: ...unit is operating IMPORTANT Some models are fitted with a thermal cut out thermostat which acts as a Non self resetting thermal cut out In the unlikely event of a fault condition this device is desig...

Page 6: ...Bulb Themo A B Assembly 13 Reset Overtemp Button 6 Lid 14 Fuses 7 3 inch Caster 15 Pilot Lamp Red 8 Overtemp Light 16 Pilot Lamp Clear 5 View Inside 2 3 4 1 NOTE M 4 model shown models will vary All...

Page 7: ...Internal Wiring Harness 22 Lid Hinge 6 17 18 19 22 Diagram continued 20 Not illustrated 28 Stainless Steel Wire Rack 29 DrainValve Ball 1 2 in Replacement 30 Drain Hose Bib 31 Replacement Tank 32 Out...

Page 8: ...52 cm L x 39 cm W Weight 30 lbs 13 6 kg Standard Accessories Includes eight Standard size HotPacs M 2 Model Power Supply 110 120V 220 240V Rated Frequency 50 60Hz Power Consumption 1000 W Tank Capacit...

Page 9: ...C 74 C Thermal Cut out Temp 190 F 14 F 88 C 8 C Accuracy 10 Heating Up Time Time to 160 F 70 C 8 Hours Cool Down Time Time from 160 F 70 C 4 Hours Safety Class Type B Safety Tests UL 544 Dimensions 3...

Page 10: ...asy to operate The controls are located in the rear near the bottom of the unit The thermostat controls the temperature of the water It is located near the bottom of the unit on the control panel It h...

Page 11: ...eping 2 Too long a period between cleanings 1 Replace packs 2 Drain and clean Packs Too Hot 1 Thermostat set too high 2 Thermostat failure 1 Adjust thermostat 2 Replace thermostat 1 Thermostat set too...

Page 12: ...e Rod Nuts 2 each 21737 21 Lid Knob Handle 21025 22 Lid Hinge Rod 22303 23 Handle Side 20237 Thermo Low Water Kit 20548 27 Wiring Internal Harness 61579 28 Stainless Wire Rack 22304 29 Drain Valve Bal...

Page 13: ...1 Lid Knob Handle 21025 22 Lid Rod Hinge 22231 23 Handle Side 2 20237 Thermo Low Water Kit 20548 27 Wiring Internal Harness 61579 28 Stainless Wire Rack 22259 29 DrainValve Ball 1 2 in Replacement 210...

Page 14: ...andle 21025 22 Lid Hinge Rod 22361 23 Side Handle Serial Above 5149 20237 Thermo Low Water Kit 20548 27 Wiring Internal Harness 61579 28 Rack Stainless Steel 22374 29 Drain Valve Ball 1 2 in Replaceme...

Page 15: ...dle Side Common 2 20237 34 Lid Assembly With Handle 22219 9 Cover Junction Box M 2 220 240 Volt 22087 29 Drain Copper M 2 Part A 25010 21286 5 Bracket Bulb Thermostat H20 S A Lo Water 2 21023 35 Water...

Page 16: ...ished 20513 23 Handle Side Common 2 20237 34 Lid Assembly With Handle 22297 9 Cover Junction Box M 2 220 240 Volt 22087 29 Drain Copper M 2 Part A 25010 21286 5 Bracket Bulb Thermostat H20 S A Lo Wate...

Page 17: ...4 Coupled M F 21635 7 Caster 3 in 4 21260 Handle M SS Lid Finished 20513 34 Lid Sub Assembly M 4 With Handle 22348 9 Cover Junction Box 18 25x19 125 M 4 22360 29 Drain Copper M 2 Part A 25010 21286 5...

Page 18: ...during operation due to evaporation 4 Chlorine in regular tap water may be present in high enough concentrations to damage your unit If you suspect high levels of chlorine in your Hydrocollator Heatin...

Page 19: ...eterioration of the pack The pack may also be cleaned by scrubbing the pack with soap and water The simplified method of keeping the pack clean is to keep it immersed in water The Hydrocollator HotPac...

Page 20: ...failure in the Product caused by product misuse including but not limited to the failure to provide reasonable and necessary maintenance or any use that is inconsistent with the Product User s Manual...

Page 21: ...2006 Encore Medical L P 4717 Adams Road P O Box 489 Hixson TN 37343 1 423 870 2281 1 800 361 6661 1 423 870 7200 1 423 870 2046 chattgroup com ISO 13485 CERTIFIED U S A Outside U S A Fax Canada 22151B...

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