Chattanooga Group Hydrocollator E-1 User Manual Download Page 19

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REPLACEMENT PARTS

Hydrocollator® Heating Units

Cat. No. – 2402 w/packs

Key*

Part

Description Part

No.

Lid

22297

Lid

Rod

22303

Pilot

Lamp,

Clear

22148

Power

Cord

20568

On/Off

Switch

23406

Drain Valve, Ball - 1/2 in Replacement

21085

Element, Heating 120 Volt, 1000 Watt

10630

Hydraulic

Thermostat

10631

Bracket & Bulb Thermostat A/B Assembly (2 each)**

21023

Internal

Wiring

Harness

61579

Drain, Copper Tube Part A

21286

Handle,

Lid

Kit***

22171

Lid Rod Nuts (2 required)

21737

Handle,

Side

20237

Caster,

3-inch

21259

Junction

Box

(J-Box)

Cover

22087

Stainless

Steel

Wire

Rack 22304

Drain, Hose, Bib

23392

Replacement

Tank

56314

Outer

Jacket

22421

Water

Thief

21882

Hose,

Drain

21635

* Key numbers refer to Nomenclature Section (pages 5 and 6)

** Used to hold the hydraulic thermostat to the heating element.

*** Includes decorative handle, nut 10-32 acorn brass, screw 10-32x2, logo decal, and flat plastic

washer.

Model M-2 - Standard

Summary of Contents for Hydrocollator E-1

Page 1: ...User Manual 120 Volt Units Hydrocollator HEATING UNITS ISO 13485 CERTIFIED Moving Rehabilitation Forward SS E 2 E 1 M 4 M 2 SS 2 ...

Page 2: ......

Page 3: ...Group HotPac is a trademark of Chattanooga Group Comet of Prestige Brands Inc Soft Scrub of the Dial Corporation Scotch Brite of 3M 2008 Encore Medical L P and its affiliates Austin Texas USA Any use of editorial pictorial or layout composition of this publication without express written consent from Chattanooga Group of Encore Medical L P is strictly prohibited This publication was written illust...

Page 4: ...TY PRECAUTIONS The precautionary instructions found in this section and throughout this manual are indicated by specific symbols Understand these symbols and their definitions before operating this equipment The definitions of these symbols are as follows CAUTIONS Text with a CAUTION indicator explains possible safety infractions that could have the potential to cause minor to moderate injury or d...

Page 5: ...o stabilize The Hydrocollator Heating Unit should not be installed above a surface that is susceptible to casual water damage Always keep the water level over the top of the HotPacs to avoid burning or scorching of the packs Never allow the HotPac to dry after use Check water level daily as it has a natural loss due to evaporation Clean the tank as described in the maintenance portion of this manu...

Page 6: ...ories that are specially designed for the Hydrocollator Heating Unit Do not use accessories manufactured by other companies on the Hydrocollator Heating Unit Chattanooga Group is not responsible for any consequence resulting from using products manufactured by other companies The use of other accessories or cables may result in increased emissions or decreased immunity of the Hydrocollator Heating...

Page 7: ...its are fitted with a thermal cut out thermostat which acts as a non self resetting thermal cut out In the unlikely event of a fault condition this device is designed to open the power circuit between 190 F 14 F 88 C 8 C It is not possible to alter its operating range The operation of the unit may be restored by depressing the red button after the water element temperatures have been allowed to co...

Page 8: ...Heating Element 9 Drain 10 Hydraulic Thermostat 11 Bracket Bracket Bulb Thermostat A B Assembly 12 Internal Wiring Harness 13 Drain Copper Tube NOTE E 2 and E 1 models shown above models will vary Nomenclature also applies to SS SS 2 M 2 and M 4 models 5 8 9 10 E 1 Rear View 12 Rear View Underneath View J Box Cover Removed Inside View 1 4 6 7 11 2 13 E 2 Model Diagram ...

Page 9: ...Hydrocollator Heating Units 18 Not illustrated 25 Stainless Steel Wire Rack 26 Drain Hose Bib 27 Replacement Tank 28 Outer Jacket 29 Water Thief 30 Plastic Feet 31 Hose Drain 32 Drain Copper Part B SS only 33 Bracket Element Support 15 19 Rear View Inside View M 4 units only 14 24 17 M 4 Model 20 22 21 23 Diagram CONTINUED NOTE M 4 model shown above models will vary Nomenclature also applies to E ...

Page 10: ...Product Weight 51 lbs 23 1 kg Shipping Weight 54 lbs 24 5 kg Standard Accessories Includes eight Standard size HotPacs SS 2 Model Power Supply 110 120 V Rated Frequency 60 Hz Power Consumption 1000 W Tank Capacity 49 32 Liters Filled Weight 85 kg 140 lbs Temperature Range 160 F 165 F 71 C 74 C Thermal Cut out Temp 190 F 14 F 88 C 8 C Heating Up Time Time to 160 F 70 C 4 Hours Cool Down Time Time f...

Page 11: ... 6 4 kg Shipping Weight 16 lbs 7 3 Standard Accessories Includes four Standard size HotPacs E 2 Model Power Supply 110 120 V Rated Frequency 50 Hz Power Consumption 1000 W Tank Capacity 43 23 Liters Filled Weight 60 kg 125 lbs Temperature Range 160 F 165 F 71 C 74 C Thermal Cut Out Temp 190 F 14 F 88 C 8 C Heat Up Time Time to 160 F 70 C 4 Hours Cool Down Time Time from 160 F 70 C 2 Hours Safety C...

Page 12: ...ct Weight 86 lbs 39 kg Shipping Weight 93 lbs 42 2 kg Standard Accessories Includes twelve Standard size HotPacs M 4 Model Power Supply 110 120 V Rated Frequency 60 Hz Power Consumption 1500 W Tank Capacity 135 76 Liters Filled Weight 200 kg 340 lbs Temperature Range 160 F 165 F 71 C 74 C Thermal Cut out Temp 190 F 14 F 88 C 8 C Heating Up Time Time to 160 F 70 C 8 Hours Cool Down Time Time from 1...

Page 13: ...near the bottom of the unit on the control panel It has been tested and preset at the factory to normal operating temperature If further adjustment is necessary it can be easily accomplished by turning the adjusting screw located on the thermostat Turning the outer screw counterclockwise lowers the temperature while turning it clockwise raises it NOTE Do not turn the inner stem under any circumsta...

Page 14: ... and clean 1 2 Packs too hot Thermostat set too high Thermostat failure 1 2 Adjust thermostat Replace thermostat 1 2 Packs too cool Thermostat set too low Thermostat failure 1 2 Adjust thermostat Replace thermostat 1 2 Unit boils Thermostat failure 1 Replace thermostat 1 Rust Discoloration Contact with ferrous material Deposits on inside of tank Too much chlorine in water 1 2 3 Remove the ferrous ...

Page 15: ...ch 21023 12 Internal Wiring Harness 21031 13 Drain Copper Tube Part A 21288 14 Handle Lid Kit 22171 15 Lid Rod Nuts 2 required 21737 24 Junction Box J Box Cover 22223 25 Stainless Steel Wire Rack 22232 29 Water Thief 21882 30 Feet Plastic 75538 31 Hose Drain 21635 32 Drain Copper Part B 21289 Key numbers refer to Nomenclature Section pages 5 and 6 Used to hold the hydraulic thermostat to the heati...

Page 16: ...ring Harness 61579 13 Drain Copper Tube Part A 21286 14 Handle Lid Kit 22171 15 Lid Rod Nuts 2 required 21737 16 Handle Side 2 20237 17 Caster 3 inch 21259 24 Junction Box J Box Cover 22087 25 Stainless Steel Wire Rack 22259 26 Drain Hose Bib 23392 27 Replacement Tank 23385 28 Outer Jacket 22425 29 Water Thief 21882 31 Hose Drain 21635 Key numbers refer to Nomenclature Section pages 5 and 6 Used t...

Page 17: ...ing Harness 21031 14 Knob Lid 21025 15 Lid Rod Nuts 2 required 21737 21 Handle Side Kit 21994 24 Junction Box J Box Cover 21005 25 Stainless Steel Wire Rack 21062 Key numbers refer to Nomenclature Section pages 5 and 6 Used to hold the hydraulic thermostat to the heating element Includes E 1 side handle 10 24x3 8 screw nylon washer 10 32 acorn nut 10 32x1 4 screw and handle adapter Cat No 2102 w p...

Page 18: ...t 10631 11 Bracket Bulb Thermostat A B Assembly 2 each 21023 12 Internal Wiring Harness 21031 13 Drain Copper Tube Part A 21288 14 Handle Lid Kit 20512 24 Junction Box J Box Cover 23460 25 Stainless Steel Wire Rack 22259 29 Water Thief 21882 31 Hose Drain 21635 Key numbers refer to Nomenclature Section pages 5 and 6 Used to hold the hydraulic thermostat to the heating element Includes decorative h...

Page 19: ...l Wiring Harness 61579 13 Drain Copper Tube Part A 21286 14 Handle Lid Kit 22171 15 Lid Rod Nuts 2 required 21737 16 Handle Side 20237 17 Caster 3 inch 21259 24 Junction Box J Box Cover 22087 25 Stainless Steel Wire Rack 22304 26 Drain Hose Bib 23392 27 Replacement Tank 56314 28 Outer Jacket 22421 29 Water Thief 21882 31 Hose Drain 21635 Key numbers refer to Nomenclature Section pages 5 and 6 Used...

Page 20: ...id Kit 22171 15 Lid Rod Nuts 2 required 21737 16 Side Handle Serial Above 5149 20237 17 Caster 3 inch 21260 20 Thermostat Low Water Kit Overtemp Thermostat 20548 23 Pilot Lamp Red 22149 24 Junction Box J Box Cover 22360 25 Stainless Steel Wire Rack 22374 26 Drain Hose Bib 23392 27 Replacement Tank 22343 28 Outer Jacket 23384 29 Water Thief 21882 31 Hose Drain 21635 33 Bracket Element Support 2 eac...

Page 21: ... Heating Unit No bleach or any cleaner with high chlorine content should be used under any circumstance Clean regularly for optimal service and operation NOTE Failure to maintain the unit including regular cleaning will void the warranty Fill daily with water Water is constantly lost during operation due to evaporation Chlorine in regular tap water may be present in high enough concentrations to d...

Page 22: ...blue or white Scotch Brite type scouring pad Stainless steel wool may be used if necessary but not regular carbon steel wool Check for low or no chlorine content in your cleaner and make sure that the residue is thoroughly rinsed away with water A strong solution of vinegar and water may be used to dissolve away deposits which then must be thoroughly rinsed away Results may vary For exterior clean...

Page 23: ...the selling dealer or a certified Company service agent Any malfunction or failure in the Product caused by product misuse including but not limited to the failure to provide reasonable and necessary maintenance or any use that is inconsistent with the Product User Manual COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow the exclusion or limi...

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Page 26: ...22180E 2008 Encore Medical L P 4717 Adams Road P O Box 489 Hixson TN 37343 1 800 592 7329 1 423 870 2281 1 423 875 5497 chattgroup com ISO 13485 CERTIFIED USA USA Fax 22180 ...

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