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Charnwood W618, Operating Instructions Manual

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Charnwood W618 Operating Instructions Manual Download Page 1

8” CAST IRON SAWBENCH 

WITH SLIDING CARRIAGE

OPERATING INSTRUCTIONS

MODEL: W618

Charnwood, Cedar Court, Walker Road, Bardon Hill, Leicestershire,

LE67 1TU 

Tel. 01530 516926   Fax. 01530 516929

email; [email protected]  website; www.charnwood.net

Summary of Contents for W618

Page 1: ...BENCH WITH SLIDING CARRIAGE OPERATING INSTRUCTIONS MODEL W618 Charnwood Cedar Court Walker Road Bardon Hill Leicestershire LE67 1TU Tel 01530 516926 Fax 01530 516929 email sales charnwood net website www charnwood net ...

Page 2: ...230 V 50 Hz Motor Induction 1100 watts Table size 535mm x 400mm Table size with extension table 535mm x 1000mm Saw blade diameter 200mm Bore size 30mm Maximum depth of cut at 90 degrees 60mm Maximum depth of cut at 45 degrees 40mm Cuttining width with extension table 750mm Net weight 69kg Main components A On Off Switch E Guide fence B Raising Handwheel F Mitre guide C Tilting handwheel G Blade gu...

Page 3: ...ece and do not allow anyone else to do so Never climb on or near the saw Do not overreach Use a support table or have a helper or tailman take stock away from the back side of the blade Housekeeping Before turning on machine remove all extra equipment such as keys wrenches scrap and cleaning rags away from the saw Careless acts Give the work you are doing your undivided attention Looking around ca...

Page 4: ...r the heavier the cord General Safety Procedures for Table Saw This machine has been built exclusively for woodworking Do not alter the design of the machine or use it for purposes not intended by the manufacturer The manufacturer is not liable for damage or injury which results from incorrect assembly operation or electrical connections This machine must be operat ed under strict safety regulatio...

Page 5: ...rotect the operator from electric shock In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with a...

Page 6: ...the two A frames together using the remaining long bars in the middle and two short bars at the top Fig 3 Fit the four rubber feet to the bottom of the legs Fig 4 Place the saw table on the stand lining up the slots in the base of the saw table with the holes on the top of the stand Bolt in place using 4 off M8 Hexegan head bolts and 4 off M8 nut Fig 5 Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 ...

Page 7: ... 7 Slide the extruded carriage arm onto the four M6 x 16mm bolts Fig 8 Slide the sliding carriage table onto the extruded arm and then using a straight edge across the sliding table and the saw table fit and adjust the four M6 x 30mm hexagen head bolts until the sliding table is approximately 0 5mm above the saw table Fig 9 10 11 When the level is set correctly tighten the four M6 nuts on the M6 x...

Page 8: ...the front 20mm diameter hole in the sliding carriage table Fig 16 then fit the clamp arm into place and tighten the grub screw in the side of the sliding carriage table Fig 17 To set the fence to 90 degrees press the stop up on the front eccentric bush and push the angle fence up against the stop Fig 18 making sure the wooden block on the end is just missing the blade Check the 90 degree angle is ...

Page 9: ...gle fence to angles between 45 and 90 degrees undo the 3 kipp handles and slide the fence to the required angle on the scale on the sliding carriage table and lock off the 3 kipp handles Fig 23 Slide the flip over stop into the T slot on top of the angled fence Fig 24 The fence can also be used at the rear of the sliding carriage table if you prefer to push the timber against the fence at the fron...

Page 10: ... main table Fig 30 Place an M6 x 15mm domed pozi screw with washer into each of the 6 holes on the extension table lip Put the required number of shim washers onto the screws and hold in place using an M6 nut Screw the nut on so there is a 2mm gap between the nut and shim washers Fig 31 Slide the extension table into place sliding the M6 nut into the support arms T slot making sure the shim washer...

Page 11: ...e to be adjusted left or right as required You may need to readjust this when changing to a blade of different width Next check the fence is parallel to the sawblade Use the slots for the mitre fence as an optical guide It can be adjusted using the same six pozi screws Fig 36 Fig 37 The fence itself can be fitted in two different ways depending on the type of work to be cut To change the fence und...

Page 12: ...aw blades Adjust the angle of the blade Adjust the height of the blade Adopt a working stance as indicated in the figure Keep out of the danger zone Fig 44 Feed the work piece with both hands be sure to use a push stick near the saw blade until it is behind the riving knife Secure longer work pieces so that they do not flip after the cutting procedure i e with a table extension or roller stand Fig...

Page 13: ...g narrower work pieces Feed work pieces only with the mitre guide or sliding table Fig 48 CAUTION Do not remove pieces of debris from the blade area with your hands Mitre Guide The mitre guide can be inserted into the machine table T grooves on the right or left hand side of the saw blade Cross cuts can be made at all angles by pivoting the guide The 90º milled angular limit stop is especially sui...

Page 14: ...an and lubricate the threaded rod gears and slide tracks Check the operation of the clamping lever Miscellaneous Bearings make unusual noises Inspect the bearings and replace if necessary Check the tension of the poly v belt poly v belts are accessible when the exhaust cover is removed Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect ...

Page 15: ...ecting piece 1 64 SwitchBox 1 21 Washer 1 65 Switch 1 22 Set screw 1 66 Clamp for cord 1 23 Riving Knife Splitting wedge 1 67 Set screw 4 24 Flange 1 68 Power Cord 1 25 Washer 1 69 Washer 1 26 Set screw 1 70 Arbor 1 27 Washer 2 71 Plate 2 28 Set screw 2 72 Supporting rear 2 29 Holding plate A 1 73 Washer 2 30 Riving Knife Splitting wedge 1 74 Nut M20 1 31 Holding plate B 1 75 Table 1 32 Poly V bel...

Page 16: ...EXPLODED VIEW ...

Page 17: ......

Page 18: ...oes nut 1 6 Eccentric nut 2 24 Angle ruler 1 7 Trolley 4 25 Sliding table 1 8 Washer f6 4 26 Locking nut M10 1 9 T shaped bolt 1 27 Washer f10 1 10 Set screw M8X10 1 28 Turing plate 1 11 Homocentric nut 2 29 Small handgrip 1 12 Socket countersunk screw 4 30 Washer f6 1 13 Rhombic handgrip 2 31 Locating pole 1 14 Washer f6 3 32 Hex bolt M6X35 1 15 Connecting block 2 16 Nut M6 1 17 Washer f6 1 18 wo...

Page 19: ...Extension Table Floor Stand Sliding Carriage ...

Page 20: ...Charnwood Cedar Court Walker Road Bardon Hill Leicestershire LE67 1TU Tel 01530 516926 Fax 01530 516929 email sales charnwood net website www charnwood net ...

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