Charnwood W020 Owner'S Manual Download Page 13 | Manualshive

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Optional Accessories

CE12 Collet Extension

A collet extension is available to extend the
plunge depth of your router. It can be used with
1/2” shank router bits and extends the collet by
65mm.

100/63RC 100mm Diameter Extraction
Adapter

This connector can be used to convert the
extraction outlet for use with a 100mm diameter
hose.

W026 NVR Safety Switch

We strongly recommend the use of a secondary
switch to start and stop the router without
reaching under the table.

Mounting holes for this item are provided in the
front upper brace.

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Summary of Contents for W020

Page 1: ...LE OWNERS MANUAL MODEL W020 Charnwood Cedar Court Walker Road Hilltop Industrial Estate Bardon Hill Leicestershire LE67 1TU Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...

Page 2: ... accident 6 Do not use in dangerous environments Do not use power tools in damp or wet locations or expose them to rain Keep work areas well illuminated 7 Keep children away All visitors should be kept a safe distance from the work area 8 Make workshop childproof Use padlocks master switches and remove starter keys 9 Do not force the machine It will do the job better and be safer at the rate for w...

Page 3: ...o support or guide the work piece Always use feather boards to help secure the work piece when cutting smaller pieces 3 Feed the work piece to the router bit against the rotating direction Feed direction will normally be from right to left 4 Never draw the workpiece back during cutting Wait until the router bit stops before drawing back the workpiece 5 Make sure the portable router has been instal...

Page 4: ...Height 860mm Dust Hood Outlet dia 56 63 68mm internal 63 68 75mm external Net Weight 53kg Rating Trade Overview of the Router Table Left Fence Fence Shims Vertical Feather boards Cutter Guard Right Fence Router Centring Jig Horizontal Feather board Mitre Guide Table Inserts ...

Page 5: ... as in the following photographs If anything is missing contact your retailer immediately The cast iron table is protected with oil which should be removed with a suitable degreaser such as WD40 The table is heavy and you might require assistance when removing it from the carton and attaching to the leg stand ...

Page 6: ... Foot Lower Front Brace Lower Side Brace Stand Leg Important All nuts and bolts should be fastened only finger tight until assembly is complete Lay the two upper side braces and front upper brace on a suitable flat surface ensuring that the table fixing holes are positioned exactly as in the photograph ...

Page 7: ... the rear lower brace is the one with the required mounting holes for the reinforcing braces Attach the front and side lower braces to the legs Fit a rubber foot to the end of each leg Invert the leg stand and place on a level surface After checking the stand is square and the upper braces are level tighten all nuts bolts using a spanner ...

Page 8: ...t of the stand in line with the front upper brace Attach the table support brackets to the stand with two M8 nuts bolts and the M10 rubber bumper bolts Adjust the height of the bumpers in order to level the table Remove the bolts nuts and washers from the table tilt support lever bottom collars and with one washer behind the bolt head assemble as in the photograph one for each lever Threaded Suppo...

Page 9: ...two holes in the fence carrier Secure with two washers and castellated knobs Repeat for the other side of the fence Fence fixing bolt Fit the dust extractor port as shown using the two long screws provided Adaptors are available to enable a variety of extractor hose diameters to be connected Take the two bolts that are fitted with tri wing knobs and slide each bolt head into the channel in the fro...

Page 10: ...rees Right 90 Degrees 45 Degrees left Attaching the Router to the Table Consider removing the faceplate cover from the router base Doing so will increase the maximum plunge depth by an amount equal to the baseplate thickness The router table is supplied with our unique centring jig to speed up accurate mounting of 1 2 collet routers Fully plunge the router and lock the 1 2 diameter shaft of the Ce...

Page 11: ... underside of the table Lock the plunge mechanism again Rotate the router body to the most convenient position for access to the depth and speed controls It might subsequently be necessary to adjust this position slightly to allow the four clamps to be positioned on convenient parts of the baseplate Base 13mm Adjust the rear bolt and locknut on each of the four mounting clamps as shown The distanc...

Page 12: ...e router to the table by tightening the 4 Clamp Locks using a 14mm spanner Increase the plunge depth slightly unlock the router collet and remove the centring jig The router is now mounted ready for use In future only the 4 Clamp Locks need to be undone to remove or remount the same router To remove the router loosen the 4 Clamp Locks and slide the 4 clamps out away from the router For safe and ac...

Page 13: ...tends the collet by 65mm 100 63RC 100mm Diameter Extraction Adapter This connector can be used to convert the extraction outlet for use with a 100mm diameter hose W026 NVR Safety Switch We strongly recommend the use of a secondary switch to start and stop the router without reaching under the table Mounting holes for this item are provided in the front upper brace ...

Page 14: ...de bearing the fence should be set in line or just in front of the edge of the bearing so that the work piece runs on the face of the bearing The distance between the two fence faces can be adjusted by undoing the plastic handles at the rear and sliding the fence face along The fence faces should be set so that the edges just clear the cutter This provides the maximum amount of support to the work...

Page 15: ...s and move it back to a position where it will not interfere with the cut SET THE ANGLE To change the angle of the mitre fence undo the locking knob and read off the engraved scale on the casting There are preset angles at 90 degrees and 45 degrees each way Tighten the knob to lock the fence at the required angle SACRIFICIAL FENCE The mitre fence can be enhanced by adding a longer wooden sacrifici...

Page 16: ...Charnwood W020 Parts Drawing ...

Page 17: ... Nut 36 Hex Nut 38 Bumper 39 Left 45 degree Positioning Piece 40 Right 45 degree Positioning Piece 41 Positioning Piece 42 Round Head Screw 43 Flat Washer 44 Mounting Clamp 45 Clamp Lock 46 Hex Bolt 47 Hex Bolt 48 Hex Nut 49 Hex Lock Nut 50 Hex Bolt 51 Floor Stand Leg 53 Upper Left Angle Plate 54 Upper Right Angle Plate 55 Front Upper Brace 56 Front Lower Brace 57 Rear Lower Brace 58 Lower Side Br...

Page 18: ...lack Castellated Knobs B03 Captive Bolt B04 Pozi Head Screw B05 Optional Dust Port B06 Black Tri wing Knob B07 T track B08 Hex head Bolt B11 Countersunk Screw B12 Fence B13 Cutter Guard B15 Black Castellated Knob B17 Washer B18 Feather board assembly B19 Yellow Plastic Knob B20 Washer ...

Page 19: ......

Page 20: ...Charnwood Cedar Court Walker Road Hilltop Industrial Estate Bardon Hill Leicestershire LE67 1TU Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...

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