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If flue pipe is used to connect the appliance to the
chimney it must be between 100 & 125 mm (4-5")

internal diameter.

The chimney termination must not be subjected to
down draughts. If necessary an anti-down draught cowl
may be fitted. The required draw for this appliance is
0.17 mbar (0.07 in H2O).

The boiler waterways totally enclose the combustion

chamber. This means that the maximum temperature
below the boiler is 100°C and therefore a

constructional hearth is not required.

The hearth and base within the fireplace opening must
be made from non-combustible material and must be
flat and level. The hearth must be flat to allow easy

fitting of parts on the fire. When positioning the boiler
ensure that the side flanges on the boiler come level
with the face of the fire surround.

The fire surround should be made from non

combustible material and have opening dimensions
shown in Fig. 7 .

The Charnwood Oil Boiler is set up to burn Kerosene

28 second viscosity oil to BS2869 Part 2 1988 Class
C2. It comes complete with a flexible oil line and shut
off valve, to which the oil supply line should be
connected.

When considering where to site the oil storage tank,

consideration should be given to the access required by
fuel delivery lorries. Tank positioning must also be in
accordance with BS5410 Part 1 and OFTEC Technical
Book 3.

Oil tanks should have the following items:

A valve fitted to the outlet
Sludge valve (on steel tanks)

Oil level indicator
Hinged fill and vent cover or separate fill
connection and vent. The fill and vent must be
either suitably capped or have a return bend to
keep out dirt and water.

Steel tanks should be mounted on suitable supports. If

they are mounted on blocks or bricks then a damp
proof membrane should be fitted between the
supports and the tank. Steel tanks should slope 20 mm

HEARTH AND FIRE SURROUND

OIL SUPPLY

per 1m of length downwards from the oil outlet to the
sludge cock fitted at the opposite end
Plastic tanks should be UV stabilised for protection
from sunlight. They do not need to stand on piers but
should be supported across the entire base. Refer to
the manufacturers instructions for full details.

Be aware of pollution prevention regulations and the
need for bunding if the tank is close to water courses
or drains.

In order to ensure quietness of operation of the

Charnwood OLX a single pipe system is used. The oil
storage tank should ideally be positioned with the base
of the tank higher than the base of the fire. When the
storage tank is below the level of the burner then an oil
lifter must be used.

An oil shut off valve is supplied with the boiler to allow

the burner to be easily disconnected and minimise oil
spillage.
An oil filter should also be fitted outside the building,

adjacent to the oil tank.

A protective fire valve must be fitted in the oil supply
line. The phial sensor should be mounted in the burner
chamber The fire valve should have a cut out
temperature of 90°C.

Soldered joints are not permitted in the oil supply line,
and all connections must be properly sealed to prevent
oil leakage and air ingress.

Some schematic layouts of oil supply systems are shown

in Figs. 4 & 5.

The oil supply line should enter the appliance from the
left-hand side behind the side panel. The fitting supplied

with the fire facilitates this.

If the supply line is to run in front of the fireplace
surround then it will be necessary to cut a section from
the end of the bottom plate on the fire to give access
for the pipe. It is preferable to bring the supply in from

behind the fire surround.

The oil supply line may be in either 8 or 10 mm dia.
copper, dependant on the length of the run, however,
the connection on the appliance is a 10 mm
compression fitting.

.

The supply line MUST be flushed out in the following
manner:-

Connect the supply line to the compression fitting

on the service valve at the left hand side of the

appliance, but disconnect the flexible hose from the

other side of the service valve, and replace it with

Page 8

OLX V5.2 05.04

Summary of Contents for OLX

Page 1: ... OLX Oil Fired Hearth Boiler Operating and Installation Instructions Bishops Way Newport Isle of Wight PO30 5WS Tel 44 0 1983 537799 Fax 44 0 1983 537788 E Mail charnwood ajwells co uk Internet www charnwood com ...

Page 2: ......

Page 3: ... Effect and Fan Heater 4 If The Burner Fails to Light 4 Maintenance 4 Replacing the Flame Effect Bulb 4 Health Safety Precautions 6 Standards Regulations 6 Performance 6 Air Supply 6 Chimney 6 Hearth Fire Surround 8 Oil Supply 8 Preparation of the Fireplace 9 Central Heating System 9 Fitting The Fire 10 Electrical Connection 10 Combustion Chamber Assembly 10 Finishing The Installation 11 Commissio...

Page 4: ...t will switch the heater to blow cool air until the temperature falls when it will revert to its previous setting FUEL ELECTRIC FLAME EFFECT FAN HEATER IF THE BURNER FAILS TO LIGHT MAINTENANCE If the burner fails to light then the Reset light on the Burner Reset Button may light up see Fig 2 This situation is known as Lockout in which case wait for 1 minute and press the re set button located thro...

Page 5: ... clip see Fig 3 then unplug the bulb moving it towards the right Slide the cover off and discard the old bulb Slide the old cover onto the new bulb and insert the bulb base into the holder on the left Ensure that the bulb is pushed fully home then lower the right hand end and press it into the clip Replace the fibreglass coal effect with the rear edge passing just under the Perspex Re fit the fron...

Page 6: ... supply must be provided to the right hand side of the boiler at this point A two metre length of flexible ducting and fixing clips are supplied with the appliance to connect the air input from the appliance silencer to the rigid plastic ducting The air pipe should be sealed into the appliance using a silicone sealant The ducting should be run in 50 mm dia 2 plastic pipe and must terminate in free...

Page 7: ...Page 7 OLX V5 2 05 04 ...

Page 8: ...he sludge cock fitted at the opposite end Plastic tanks should be UV stabilised for protection from sunlight They do not need to stand on piers but should be supported across the entire base Refer to the manufacturers instructions for full details Be aware of pollution prevention regulations and the need for bunding if the tank is close to water courses or drains In order to ensure quietness of op...

Page 9: ...ut out in the fireplace surround at the bottom left of the opening in order to bring the oil and electrical supply to the fire It is also necessary to have a small cut out at the bottom right of the opening to clear the air inlet duct See fig 7 The central heating system must comply with BS 5449 and should be installed in accordance with the current good practise guidelines as advised by the HVCA ...

Page 10: ... vents correctly Fill the system with water and check for leaks The boiler comes pre wired with two lengths of 3 core cable The black cable is for the oil burner the white is for the flame effect and optional fan heater Connect the black cable to the output from the central heating programmer ensuring that the supply is via a 3 amp fused switched spur Connect the white cable to a separate 3 amp fu...

Page 11: ...ace When assembled the No 1 should be clearly visible the right way up The remaining baffles Nos 2 4 are assembled in order with the numbers facing the front of the stove as shown in Fig 10 The access door is now re fitted Ensure that the rubber seal is pushed fully home to the frame and that the 4 brass nuts are tightened evenly Once all water oil and electrical connections have been made and tes...

Page 12: ...d undo the two wing nuts on the back panel Unplug the mains cable from the bottom of the flame effect which may then be lifted clear The boiler sampling point is at the top of the access door use a 5 mm allen key to remove the blanking screw Set the air control fully open No 10 before the initial firing The electrical power may be turned back on to test the burner The burner components are shown i...

Page 13: ...erature approx 220 C above ambient than readings taken actually in the flue A modern burner works with less excess air and often also with smaller nozzles than older models This increases the efficiency but also the risk of condensation in the chimney The risk increases if the area of the chimney flue is too large The temperature of the flue gases should exceed 60 C measured 0 5 metres from the ch...

Page 14: ...4 x 90 Swept Bends Water side Resistance Range of Temperature Control 40 90 C Safety Thermostat Temperature 110 C Fuel Type Used Kerosene 28 second Boiler Type On Off Type Boiler Tapping size 1 in BSP Female Electrical Protection IP20 Earthing Terminal Copper Flashed Steel Electrical Supply 240v 50 Hz Electrical Power Input 240v ac standard 200 Watts with fan heater 2200 watts Fuse in Flame Effect...

Page 15: ...1 IEC Lead Socket to from 13Amp N E Fan Heater Optional Flame Effect Rotary Switch SW1 L1 L2 Type RPSBC 2 0 M 90 Socket To Plug Fan Heater Burner Control P Satronic Control Terminals Fan 1 amp antisurge fuse Ballast Fluorescent Light 11 12 21 31 32 22 TR TB P1 3 2 1 Brown Black Blue Green Yellow Wire Colours from Fan Heater 2 2 1 1 1 1 2 2 Diode Ignition Unit SolenoidValve Oil Oil Pump AirPressure...

Page 16: ...Charnwood OLX Electrode Settings All dimensions are in mm 9 0 1 0 3 0 0 2 0 5 0 5 Page 16 OLX V5 2 05 04 ...

Page 17: ...an Heater 21a 011 TV106 Blast Chamber Insulation Board Set 54 008 TV111 Fan Heater 23a 010 TV31 Baffle No 1 24a 010 TV47A Baffle No 2 24b 010 TV47B Baffle No 3 25a 010 TV48A Baffle No 4 26 008 TV13 Fibreglass Coal Effect 27 003 TV01 L H Door 28 003 TV02 R H Door 29 005 TV04 L H Side Panel 30 005 TV05 R H Side Panel 31 005 KV06 Lower Hood Panel 32 005 KV09 Top Hood Panel 33 005 TV16 Bottom Panel 34...

Page 18: ... TV143 Banjo Union 8 040 TV142 Fibre Washer 9 040 TV144 Banjo Bolt 10 040 TV160 Flexible Oil Line 11 040 TV63 Blast Tube Seal 12 040 TV112 Photocell Plug in Type 13 040 TV113 Solenoid Coil Plug in Type 14 040 TV164 Blast Tube 15 040 TV151 Air Guide in Blast Tube 16 040 TV28 Burner Chassis Plate 17 040 TV74 Fan Motor Impeller 18 040 TV92 Pump Mounting Bracket 19 040 TV72 Oil Pump 20 040 TV71 Igniti...

Page 19: ......

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