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OPERATING  INSTRUCTIONS

REFUELLING

Keep the firebox well filled but do not allow fuel to spill over the top 
of the fuel retainer.

Logs should be evenly distributed, filling the firebed to give the most 
pleasing flame pattern. The air control must be fully opened after 
refuelling until the flames are established above the fire. It is best to 
refuel on to a hot bed of ash. If at this point the fire starts to die, the 
door must be cracked open until the fire is revived. If the fire has 
started to die down before refuelling, then more kindling wood must 
be added, the air control opened fully and the door cracked open to 
re-establish the firebed 

before

 adding larger logs (see suitable log 

sizes in Specification section). This will avoid excessive smoke 
emission.

Care should be taken that wood does not project over the fuel 
retainer or damage to the glass may be caused when the door is 
closed. It can also cause the glass blackening of the glass. Maximum 
filling height is such that logs cannot fall from the fire when the door 
is opened. In smoke controlled areas do not fill the stove above the 
level of the air holes in the back bricks, as overloading can cause 
excess smoke. Liquid fuels are not to be used on this appliance.

For reduced burning the fire door must be closed.

When burning wood in areas that are not smoke controlled, load 
some large logs on the fire and allow to burn for half an hour before 
closing the air control (this will help to reduce tar deposits in the 
chimney). Some experimentation may be necessary to find the setting 
most suitable for the type of fuel being used and the draw on the 
chimney.

CLEANING AND MAINTENANCE

Cleaning

Cleaning  the  Glass

REDUCED  BURNING

The stove is finished with a high temperature paint which will 
withstand the temperatures encountered in normal use. This may be 
cleaned with a damp lint-free cloth when the stove is cold. Should re-
painting become necessary, high temperature paints are available 
from your supplier or from stove shops, or in case of difficulty, 
directly from Charnwood.

The glass in the door is a special ceramic glass which is able to 
withstand high temperatures. Most deposits on the glass may be 
burnt off simply by running the fire at a fast rate for a few minutes. If 
it becomes necessary to clean the glass then open the door and allow 

it to cool. Clean the glass using a damp cloth and then wiping over 
with a dry cloth. Any stubborn deposits on the glass may be removed 
with a proprietary stove glass cleaner or ceramic hob cleaner. 
Aerosol spray cleaners must not be used near the appliance whilst it 
is under fire.

Do not use abrasive cleaners or pads as these can scratch the surface 
which will weaken the glass and cause premature failure.

After long periods 

where the fire has been out of use, the chimney and appliance 
flueways should be cleaned before lighting.

It is important that the throat plate and all the stove flueways are kept 
clean in order to prevent potentially dangerous fume emission. Check 
by looking up into the firebox for signs of soot or fly-ash on the 
throat plate and sides of the firebox. If there are signs of a build up of 
soot or fly-ash then cleaning is necessary. Cleaning should occur at 
least once a month and more frequently if required. Let the fire out 
and ensure it is cold before carrying out these operations. If 
necessary, wear your Charnwood gloves to prevent irritation from 
soot deposits. 

The throat plate consists of two firebrick panels which rest on the 
central bracket and the two side bricks. To lower, push the brick up 

When  Not  in  Use

If the fire is going to be out of use for a long period (for instance in 
the summer) then to prevent condensation, and hence corrosion, the 
air control should be left fully open and the fire door left ajar. It Is 
also advisable to sweep the chimney and clean out the fire. Spraying 
the inside of the door and firebox with a light oil, such as WD40, will 
also help to keep all internal parts working well. 

Door  Seals

For the fire to operate correctly it is important that the door seals 
are in good condition. Check that they do not become worn or 
frayed and replace them when necessary.

Servicing

It is recommended that the fire is serviced once a year to keep it in 
first class working order. After cleaning out the firebox thoroughly, 
check that all internal parts are in good working order, replacing any 
parts that are beginning to show signs of wear. Check that the doors 
seals are in good condition and that the door seals correctly. 

A servicing guide is available on request. Repairs or modifications 
may only be carried out by the Manufacturer or their approved 
agents. Use only genuine Charnwood replacement parts. 

THROAT PLATE AND 

FLUEWAY CLEANING

charnwood

BAY

Summary of Contents for BAY 5

Page 1: ...Operating Installation Instructions charnwood BAY 5 ...

Page 2: ......

Page 3: ...replace 11 5 Fuel 5 Door Operation 5 Ash Clearance 5 Controlling the Fire 5 Lighting 6 Refuelling 7 Reduced Burning 7 Cleaning and Maintenance 7 Throat Plate and Flueway Cleaning 7 Chimney Sweeping 8 CO Alarm 8 Troubleshooting 9 If you need further help 9 Fitting the Stove and Flue Pipe 12 14 Pre lighting Check 15 Commissioning 15 CAA and Smoke Control 15 Dimensions 16 Parts Lists 17 Certification...

Page 4: ...g and paper or firelighters Set air control to boost and close the door Once kindling is alight add smaller logs Keep air control at maximum Add larger logs to the required fuel load once flames are established Once long flames appear reduce the air control to high Reduce again to medium depending on type of burn required Glass Wipe with a damp lint free cloth Any stubborn deposits may be removed ...

Page 5: ...efore use and should have a moisture content of less than 20 Logs should be no more than 480mm long and 75mm wide PETROLEUM COKE IS NOT SUITABLE FOR USE ON THIS APPLIANCE ITS USE WILL INVALIDATE THE GUARANTEE This stove is not designed to burn household waste For advice on other fuels please contact Charnwood This appliance has been approved by HETAS as an intermittent operating appliance for burn...

Page 6: ...the stove leave the ash on the base unless it is becoming too deep in which case some of it may be removed LIGHTING On initial lighting the stove may smoke and give off an odour as the silicon paint with which the firebox is painted reacts to the heat This is normal and will cease after a short time but meanwhile the room should be kept well ventilated At first only light a small fire and burn it ...

Page 7: ...ssary to clean the glass then open the door and allow it to cool Clean the glass using a damp cloth and then wiping over with a dry cloth Any stubborn deposits on the glass may be removed with a proprietary stove glass cleaner or ceramic hob cleaner Aerosol spray cleaners must not be used near the appliance whilst it is under fire Do not use abrasive cleaners or pads as these can scratch the surfa...

Page 8: ...e First remove the fuel retainer and the throat plate Then sweep the chimney ensuring that soot is removed from all horizontal surfaces after sweeping In situations where it is not possible to sweep through the appliance the installer will have provided alternative means such as a soot door After sweeping the chimney the appliance flue outlet and the flue pipe connecting the stove to the chimney m...

Page 9: ...ll not obscure the view of the fire or affect its performance FIRE BLAZING OUT OF CONTROL Check that a The door is tightly closed b The air control is fully closed c A suitable fuel is being used d Door seals and airwash slide are intact FUME EMISSION Warning Note Properly installed and operated this appliance will not emit fumes Occasional fumes from de ashing and re fuelling may occur Persistent...

Page 10: ...e and chimney system In order for the appliance to perform satisfactorily the chimney height must not be less than 4 metres measured vertically from the outlet of the stove to the top of the chimney The internal dimensions of the chimney should preferably be 175mm 7 inches or 200mm 8 inches either square or round and MUST NOT BE LESS THAN 150 mm 6 inches If an existing chimney is to be used it mus...

Page 11: ...dard chimney Lintel Flexible flue liner Closure plate Stove External air kit to outside wall PREPARATION OF FIREPLACE Before fitting the appliance into an existing fireplace remove the fireback and any loose in fill material The surround and opening for the appliance must conform with Fig 10 The flat area around the opening should be a minimum of 700mm wide and 600mm high Ensure that the hearth an...

Page 12: ... opening until the flue outlet lines up with the flue pipe Line up studs with holes in convection casing FITTING THE CONVECTION CASING STOVE AND FLUE PIPE It is recommended to have a layer of insulation between the casing and the outer wall This may consist of a layer of mineral fibre or a vermiculite concrete mix see Step 4 If rockwool is being used insert this into the opening before sliding in ...

Page 13: ... casing ensuring that a good seal is made with the side flanges It is recommended to use heat resistant plaster on the wall surrounding the stove If for any reason it is not going to be possible to sweep the chimney through the appliance a soot door must be fitted 6 SLIDE IN THE STOVE Carefully slide the stove into the convection casing until the flue outlet lines up with the upper flue collar and...

Page 14: ...cted in any way and that all joints are well sealed 9 ATTACH THE FRAME Finally fit the frame to the front of the stove First hold the top and bottom pieces in place The two side panels fit onto the top and bottom pieces and hold the frame together Slot into position and screw into place with a countersunk screw as shown in the diagram below Top frame Side frame Secure with nut here Sealed with 8mm...

Page 15: ... into the fireplace opening Adjust the feet to overcome and rocking should the fireplace floor be uneven PRE LIGHTING CHECK Before initial lighting check the following points 1 The side firebricks back firebricks and base plates must be in position and sitting correctly 2 The throat plate must be fitted in the roof of the appliance as shown in Fig 8 3 Check that the front fence is fitted correctly...

Page 16: ... 16 685 495 610 235 350 120 85 70 ø100 ø158 412 70 FRONT VIEW BACK VIEW SIDE VIEW PLAN VIEW for a 6 flue 350 FRONT VIEW WITH FIREPLACE TRIM 599 charnwood BAY NB Door extends a maximum of 573mm from front of stove when open ...

Page 17: ... 010 XR022 Air Slide Control Handle 22 004 XR058 Clicker Assy 23 008 XR062 Airbox Lower Gasket 24 008 XR012 Control Knob 25 004 XR072 Air Control Plate 26 008 XR073 Air Control Gasket 27 011 XR029 LH Base Firebrick 28 011 XR031 RH Base Firebrick Item Part No Description 011 XR030 Rear Firebrick 29 004 MR044 Latch Plate 30 002 XR020 Lower Hinge Bracket 31 010 XR011 Convection Casing 32 004 MR060 Ai...

Page 18: ...IANCES INCLUDING OPEN FIRES FIRED BY SOLID FUEL EC certificate of conformity no Minimum distance to combustible materials Casing side Casing rear Room side Room above Room in front of glass Emission of CO in combustion products Flue gas temperature Space heating thermal output Energy efficiency Fuel types XR CPD 2014 100mm 80mm insulation 100mm 80mm insulation 190mm 350mm 900mm 0 10 279 5 0kW 81 W...

Page 19: ......

Page 20: ...d R e g i s t e r e d i n E n g l a n d N o 0 3 8 0 9 3 7 1 charnwood T 44 0 1983 537777 F 44 0 1983 537788 CHARNWOOD AJWELLS CO UK WWW CHARNWOOD COM BISHOPS WAY NEWPORT ISLE OF WIGHT PO30 5WS UNITED KINGDOM y o u r p re m i e r d e a l e r REF Bay 5 v3 1 14 ...

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