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HEALTH AND SAFETY PRECAUTIONS

Please take care when installing the stove that the requirements of 
the Health and Safety at Work Act 1974 are met.

Some types of fire cement are caustic and should not be allowed to 
come into contact with the skin. In case of contact, wash with plenty 
of water.

If there is a possibility of disturbing any asbestos in the course of 
installation then please use appropriate protective equipment.

There must not be an extractor fan fitted in the same room as the 
stove as this can cause the appliance to emit fumes into the room.

As the output is below 5kW a permanent air supply is not normally 
required. This stove is capable of intermittent operation.

This stove is not suitable for use in a shared flue system.

In addition to these instructions the requirements of BS 8303 and 
BSEN 15287-1:2007 must be fulfilled. Local Authority Bylaws and 
Building Regulations, including those referring to national and 
European Standards, regarding the installation of Solid Fuel burning 
appliances, flues and chimneys must also be observed.

AIR SUPPLY

The air supply kit provided with the stove supplies sufficient 
combustion air for use in a house with a designed air permeability of 
more than 5m³/(h.m²). A spillage test must be carried out during 
commissioning to verify adequate supply to the room.

The external air kit must be fitted to allow a flow of air to enter the 
stove.

CO ALARMS

Building regulations require that whenever a new or replacement 
fixed solid fuel or wood/biomass appliance is installed in a dwelling a 
carbon monoxide alarm must be fitted in the same room as the 
appliance. Further guidance on the installation of the carbon 
monoxide alarm is available in BS EN 50292:2002 and from the 
alarm manufacturer's instructions. Provision of an alarm must not be 
considered a substitute for either installing the appliance correctly or 
ensuring regular servicing and maintenance of the appliance and 
chimney system.

In order for the appliance to perform satisfactorily the chimney 
height must not be less than 4 metres measured vertically from the 
outlet of the stove to the top of the chimney. The internal dimensions 
of the chimney should preferably be 175mm (7 inches) or 200mm (8 
inches) either square or round and MUST NOT BE LESS THAN 150 
mm (6 inches).

If an existing chimney is to be used it must be swept and checked, it 
must be in good condition, free from cracks and blockages, and 
should not have an excessive cross sectional area. If you find that the 
chimney is in poor condition then expert advice should be sought

 

regarding the necessity of having the chimney lined. If it is found

 

necessary to line the chimney then a lining suitable for Solid Fuel must 
be used.

If the stove has been fitted in the place of an open fire, it is 
recommended that the chimney is swept one month after installation 
to clear any soot falls which may have occurred due to the difference 
in combustion between the stove and the open fire.

If there is no existing chimney then a prefabricated block chimney or 
a twin walled insulated stainless steel flue to BSEN 15287-1:2007 can 
be used either internally or externally. These chimneys must be fitted 
in accordance with the manufacturers instructions and Building 
Regulations.

Single wall flue pipe is suitable for connecting the stove to the 
chimney but is not suitable for using for the complete chimney.

It is important that there is sufficient draw in the chimney and that 
the chimney does not suffer from down-draught. When the chimney 
is warm the draw should be not less than 1.3mm (0.05 inches) water 
gauge (12.5 Pa). If it is found that there is excessive draw in the 
chimney then a draught stabiliser should be fitted. If in doubt about 
the chimney seek expert advice.

CHIMNEY

10

®

 INSTALLATION  INSTRUCTIONS

SPECIFICATION

Output

5kw (BTU/h)

Mass

94.3kg

Flue Gas Temperature

279°C

Flue Gas Mass Flow

4.1g/s

Average Refuelling Cycle

0.75hrs

Maximum Log Size                    Length 480mm

                                                  Diameter 75mm

Outputs were achieved burning seasoned hardwood logs over a 45 minute 

refuelling period

charnwood

BAY

Summary of Contents for BAY 5

Page 1: ...Operating Installation Instructions charnwood BAY 5 ...

Page 2: ......

Page 3: ...replace 11 5 Fuel 5 Door Operation 5 Ash Clearance 5 Controlling the Fire 5 Lighting 6 Refuelling 7 Reduced Burning 7 Cleaning and Maintenance 7 Throat Plate and Flueway Cleaning 7 Chimney Sweeping 8 CO Alarm 8 Troubleshooting 9 If you need further help 9 Fitting the Stove and Flue Pipe 12 14 Pre lighting Check 15 Commissioning 15 CAA and Smoke Control 15 Dimensions 16 Parts Lists 17 Certification...

Page 4: ...g and paper or firelighters Set air control to boost and close the door Once kindling is alight add smaller logs Keep air control at maximum Add larger logs to the required fuel load once flames are established Once long flames appear reduce the air control to high Reduce again to medium depending on type of burn required Glass Wipe with a damp lint free cloth Any stubborn deposits may be removed ...

Page 5: ...efore use and should have a moisture content of less than 20 Logs should be no more than 480mm long and 75mm wide PETROLEUM COKE IS NOT SUITABLE FOR USE ON THIS APPLIANCE ITS USE WILL INVALIDATE THE GUARANTEE This stove is not designed to burn household waste For advice on other fuels please contact Charnwood This appliance has been approved by HETAS as an intermittent operating appliance for burn...

Page 6: ...the stove leave the ash on the base unless it is becoming too deep in which case some of it may be removed LIGHTING On initial lighting the stove may smoke and give off an odour as the silicon paint with which the firebox is painted reacts to the heat This is normal and will cease after a short time but meanwhile the room should be kept well ventilated At first only light a small fire and burn it ...

Page 7: ...ssary to clean the glass then open the door and allow it to cool Clean the glass using a damp cloth and then wiping over with a dry cloth Any stubborn deposits on the glass may be removed with a proprietary stove glass cleaner or ceramic hob cleaner Aerosol spray cleaners must not be used near the appliance whilst it is under fire Do not use abrasive cleaners or pads as these can scratch the surfa...

Page 8: ...e First remove the fuel retainer and the throat plate Then sweep the chimney ensuring that soot is removed from all horizontal surfaces after sweeping In situations where it is not possible to sweep through the appliance the installer will have provided alternative means such as a soot door After sweeping the chimney the appliance flue outlet and the flue pipe connecting the stove to the chimney m...

Page 9: ...ll not obscure the view of the fire or affect its performance FIRE BLAZING OUT OF CONTROL Check that a The door is tightly closed b The air control is fully closed c A suitable fuel is being used d Door seals and airwash slide are intact FUME EMISSION Warning Note Properly installed and operated this appliance will not emit fumes Occasional fumes from de ashing and re fuelling may occur Persistent...

Page 10: ...e and chimney system In order for the appliance to perform satisfactorily the chimney height must not be less than 4 metres measured vertically from the outlet of the stove to the top of the chimney The internal dimensions of the chimney should preferably be 175mm 7 inches or 200mm 8 inches either square or round and MUST NOT BE LESS THAN 150 mm 6 inches If an existing chimney is to be used it mus...

Page 11: ...dard chimney Lintel Flexible flue liner Closure plate Stove External air kit to outside wall PREPARATION OF FIREPLACE Before fitting the appliance into an existing fireplace remove the fireback and any loose in fill material The surround and opening for the appliance must conform with Fig 10 The flat area around the opening should be a minimum of 700mm wide and 600mm high Ensure that the hearth an...

Page 12: ... opening until the flue outlet lines up with the flue pipe Line up studs with holes in convection casing FITTING THE CONVECTION CASING STOVE AND FLUE PIPE It is recommended to have a layer of insulation between the casing and the outer wall This may consist of a layer of mineral fibre or a vermiculite concrete mix see Step 4 If rockwool is being used insert this into the opening before sliding in ...

Page 13: ... casing ensuring that a good seal is made with the side flanges It is recommended to use heat resistant plaster on the wall surrounding the stove If for any reason it is not going to be possible to sweep the chimney through the appliance a soot door must be fitted 6 SLIDE IN THE STOVE Carefully slide the stove into the convection casing until the flue outlet lines up with the upper flue collar and...

Page 14: ...cted in any way and that all joints are well sealed 9 ATTACH THE FRAME Finally fit the frame to the front of the stove First hold the top and bottom pieces in place The two side panels fit onto the top and bottom pieces and hold the frame together Slot into position and screw into place with a countersunk screw as shown in the diagram below Top frame Side frame Secure with nut here Sealed with 8mm...

Page 15: ... into the fireplace opening Adjust the feet to overcome and rocking should the fireplace floor be uneven PRE LIGHTING CHECK Before initial lighting check the following points 1 The side firebricks back firebricks and base plates must be in position and sitting correctly 2 The throat plate must be fitted in the roof of the appliance as shown in Fig 8 3 Check that the front fence is fitted correctly...

Page 16: ... 16 685 495 610 235 350 120 85 70 ø100 ø158 412 70 FRONT VIEW BACK VIEW SIDE VIEW PLAN VIEW for a 6 flue 350 FRONT VIEW WITH FIREPLACE TRIM 599 charnwood BAY NB Door extends a maximum of 573mm from front of stove when open ...

Page 17: ... 010 XR022 Air Slide Control Handle 22 004 XR058 Clicker Assy 23 008 XR062 Airbox Lower Gasket 24 008 XR012 Control Knob 25 004 XR072 Air Control Plate 26 008 XR073 Air Control Gasket 27 011 XR029 LH Base Firebrick 28 011 XR031 RH Base Firebrick Item Part No Description 011 XR030 Rear Firebrick 29 004 MR044 Latch Plate 30 002 XR020 Lower Hinge Bracket 31 010 XR011 Convection Casing 32 004 MR060 Ai...

Page 18: ...IANCES INCLUDING OPEN FIRES FIRED BY SOLID FUEL EC certificate of conformity no Minimum distance to combustible materials Casing side Casing rear Room side Room above Room in front of glass Emission of CO in combustion products Flue gas temperature Space heating thermal output Energy efficiency Fuel types XR CPD 2014 100mm 80mm insulation 100mm 80mm insulation 190mm 350mm 900mm 0 10 279 5 0kW 81 W...

Page 19: ......

Page 20: ...d R e g i s t e r e d i n E n g l a n d N o 0 3 8 0 9 3 7 1 charnwood T 44 0 1983 537777 F 44 0 1983 537788 CHARNWOOD AJWELLS CO UK WWW CHARNWOOD COM BISHOPS WAY NEWPORT ISLE OF WIGHT PO30 5WS UNITED KINGDOM y o u r p re m i e r d e a l e r REF Bay 5 v3 1 14 ...

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