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16

BURNER ASSEMBLY/MAINTENANCE

Although your burners are constructed of stainless steel, they may corrode as a result of the extreme
heat and acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other
signs of corrosion damage. If found, replace the burner. 

DO NOT obstruct the flow of combustion and ventilation air.

Burner tubes can become blocked by

spiders and other insects building their nests. Blocked burner tubes can prevent gas flow to the burners
and could result in a burner tube fire or fire beneath the grill. To clean the Burner Assembly follow these
instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the grill.

1.  Turn gas off at control knobs and LP cylinder tank valve.

2.  Remove cooking grills and heat distribution plates.

3.  Remove screw from each burner "foot" using a screwdriver.

4.  Carefully lift each burner up and away from valve openings.

5. Use a narrow bottle brush or a stiff wire bent into a small hook to

run through each burner tube and flame port several times.

Note: Wear eye protection when performing procedure 6.

6.  Use compressed air to blow into burner tube and out the flame

ports. Check each port to make sure air comes out each hole. 

7.  Wire brush entire outer surface of burner to remove food residue

and dirt.

8.  Check burner for damage, if any large cracks or holes are found

replace burner.

IMPORTANT:

Burner opening must slide over valve nozzle.

9. Orient burners CORRECTLY by aligning screw hole in burner to the left as shown.

Note: Make sure burner tubes align evenly between 

crossover channels.

10. Replace screw on each burner and follow the "Gas Leak

Testing" section of this manual. Relight burners to verify
proper operation.

11. Replace heat distribution plates and cooking grills.

PROPER BURNER OPERATION

Debris

CLEANING AND MAINTENANCE:

Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors 
and liquids.

Keep the ventilation openings of the cylinder enclosure free and clear of debris.

Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under
Proper Care and Maintenance). Spiders or other insects can nest in the burner causing gas blockage.

For safe grilling and peak performance of your grill, perform these checks at least twice per year or
after extended periods of storage.

Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least twice per year.

CAUTION: 

Some parts may contain sharp edges. Wear protective gloves if necessary.

Remove the cooking grills, heat distribution plates, and burners from inside your grill. Use a brush with
hot water and detergent to remove excess residue. NEVER use a commercial oven cleaner. Rinse
completely with water. Towel dry and replace all components as described in the assembly instructions. 

Valve Nozzle

Burner Opening

Crossover Channel

Burner Screw

Aligned Left

Summary of Contents for CHEF'S ISLAND

Page 1: ...A TODAS LAS ADVERTENCIAS E INSTRUCCIONES EN ESTE MANUAL PARA EVITAR LESIONES PERSONALES INCLUSO LA MUERTE O LOS DAÑOS MATERIALES SAVE THIS MANUAL FOR FUTURE REFERENCE GUARDE ESTE MANUAL PARA REFERENCIA FUTURA NOTICE TO INSTALLER LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE AVISO PARA EL INSTALADOR ENTREGUE ESTAS INSTRUCCIONES AL PROPIETARIO DE LA PARRILLA PARA REFERENCIA FUTU...

Page 2: ...MELL GAS 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open Lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any oth...

Page 3: ... Shooting 18 Frequently Asked Questions 19 20 Parts List and Assembly Instructions 21 25 Warranty Information Back Cover TABLE OF CONTENTS DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the mess...

Page 4: ...rom hot grill DO NOT allow children to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from drain hole to fall on hose or valve regulator assembly Keep any electrical supply cords away from water or heated surfaces Keep a fire extinguisher on hand acceptable for use with gas products Refer...

Page 5: ...n Code CAN CGA B149 1 Natural Gas Installation Code CAN CGA B149 1 Canada Propane Installation Code CAN CGA B149 2 Canada To check your local codes see your local LP gas dealer or natural gas company This grill was not intended to be connected to a natural gas supply line If an external electrical source is utilized it must be electrically grounded in accordance with local codes or in the absence ...

Page 6: ...tore a spare LP gas cylinder under or near your grill This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including death Note PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS PROPER VENTILATION IS EXTREMELY IMPORTANT Keep the ventilation opening s of the LP gas cylinder enclosure free and clear from obst...

Page 7: ...erneath tank holder to secure tank 5 Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder HOSE AND REGULATOR Your grill is equipped with a Type 1 connection device with the following features 1 The system will not allow gas flow from the cylinder until a positive connection to the valve has been made Note The cylinder valve must be turned off before any co...

Page 8: ...prior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill Read and follow all warnings on the LP cylinder CONNECTING H...

Page 9: ...n used for more than 60 days CHECKING FOR LEAKS 1 Create a mixture of 50 water and 50 liquid dishwashing soap 2 Open the lid 3 Ensure all control knobs are set to the OFF position 4 Turn on the fuel supply at the cylinder valve Turn the cylinder valve knob one turn counter clockwise 5 Apply the soap water mixture to the following Supply tank cylinder weld Connection nut to tank valve Back side of ...

Page 10: ...been assembled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure that the grill is properly assembled Inspect the gas supply hose for burns chaffing kinks and proper routing before each use If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior...

Page 11: ... light or flame is too low you may have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance under Proper Care and Maintenance or Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill MATCH LIGHTING THE MAIN BURNERS 1 Open lid before lighting 2 Turn the burner control knobs to OFF 3 Place a paper m...

Page 12: ... to allow gas to dissipate and repeat lighting procedure 6 To turn off turn control knob clockwise until it locks in the OFF position IMPORTANT DO NOT use back rotisserie burner when main burners are in use Note If burner does not light or flame is too low you may have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance under Pro...

Page 13: ...er valve should always be in the off or closed position when the grill is not in use Note Observe burners when lit Main Burners Flame should be a Blue Yellow color between 1 2 when burner is on HIGH Sear Burner Burner should glow red after several minutes of operation 12 To turn off the cylinder valve turn knob clockwise until it stops LIGHTING THE SIDE BURNER 1 Open lid before lighting side burne...

Page 14: ...n for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter and could result in serious burns or bodily harm If grease fire occurs close the lid and turn off the main burners until the grease burns out Use caution when opening the lid as sudden flare ups may ...

Page 15: ...g Any extension cord must also have a 3 prong receptacle All electrical supply cords should be kept away from water and any hot surfaces of the grill USING OTHER FEATURES OF THE GRILL THE SIDE BURNER The side burner can be used to prepare side dishes such as beans potatoes corn or to warm sauces The burner valve can be adjusted from high to low depending upon your cooking demands Read instructions...

Page 16: ...at all times when not in use A grill cover may be ordered directly from Brinkmann by calling 800 468 5252 or 800 527 0717 Wash cooking grills with hot soapy water rinse well and dry Lightly coat cooking grill with vegetable oil or vegetable oil spray Clean inside and outside of grill by wiping off with a damp cloth Apply a light coat of vegetable oil or vegetable oil spray to the interior surface ...

Page 17: ... large cracks or holes are found replace burner IMPORTANT Burner opening must slide over valve nozzle 9 Orient burners CORRECTLY by aligning screw hole in burner to the left as shown Note Make sure burner tubes align evenly between crossover channels 10 Replace screw on each burner and follow the Gas Leak Testing section of this manual Relight burners to verify proper operation 11 Replace heat dis...

Page 18: ...oors disconnect the LP tank and leave the LP tank OUTDOORS Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out of direct sunlight Clean burner prior to use after storing at the beginning of grilling season or after a period of one month not being used Spiders and insects like to build nests in burner tubes especially during colder months These nest...

Page 19: ... all connections 1 Burner is obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 1 Burner holes may be obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 2 Grill is not sufficiently preheated 3 Burner is improperly seated on control valve 1 Flow control device has been activated in regulator See Regulator Resetting Procedure ...

Page 20: ...our grill Open gas supply for one second to test for obstruction If no obstruction is present reconnect fuel line If the fuel line is blocked replace with a new hose regulator assembly If an obstruction is suspected in the hose regulator assembly orifice or gas valves call Brinkmann Customer Service at 800 527 0717 Question Why does my LP gas grill have a low flame or a flame with orange yellow co...

Page 21: ...ocess of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill use After your grill is assembled remove the protective PVC film from your grill lid and use a stainless steel cleaner and soft cloth to remove residual adhesive and oils from the inside and outside of your grill lid Never use abrasive cleaners or scrubbe...

Page 22: ...WHEN ASSEMBLING THIS UNIT 21 PARTS LIST 1 Warming Rack 1 Side Burner Grease Tray 2 Porcelain Coated Cooking Grills 1 Stainless Steel Cooking Grill 1 Main Burner Grease Tray 3 Heat Distribution Plates 1 Side Burner Grate 1 Grease Cup 2 Granite Counter Tops 1 Chef s Island Grill TM 1 Electronic Igniter Cap 1 Electronic Igniter Spring 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 23: ...roof of purchase will be required Inspect contents of the box to ensure all parts are included and undamaged FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 800 527 0717 22 1 4 2 3 7 8 6 11 10 5 9 9 12 ...

Page 24: ...sert grease trays into openings in front of main burners and side burner Step 2 Slide grease cup into grease cup bracket located under grill body on back panel of grill Step 3 Place side burner grate on side burner ...

Page 25: ...embly directly above burners Step 6 Place cooking grills on support ribs directly above heat distribution plates Note Stainless steel cooking grill should only be placed above sear burner on far right side Step 7 Insert warming rack into brackets so that it sits above the cooking grills Cooking Grills Heat Distribution Plates Brackets Warming Rack ...

Page 26: ...lectronic ignitor is located inside the trash bin compartment Remove the igniter cap and insert battery with positive end of battery toward igniter cap Replace igniter cap and make sure the igniter is working properly Igniter Cap Battery ...

Page 27: ...riales o mano de obra Cinco años los quemadores de acero inoxidable Tres años en todas las piezas de acero inoxidable restantes Un año en válvulas armazón envoltura carro encendedor rejillas de cocinar y piezas relacionadas Las obligaciones de The Brinkmann Corporation con respecto a esta garantía se limitan a lo siguiente Esta garantía no cubre parrillas que hayan sido alteradas modificado o daña...

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