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EMERGENCIES:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
cylinder.

Gas leaking from LP 
cylinder valve.

Gas leaking between 
LP cylinder and 
regulator connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

Burner will not  light 
using ignitor.

Possible Cause

Possible Cause

• Damaged hose.

• Mechanical failure due to rusting or 

mishandling.

• Failure of cylinder valve from 

mishandling or mechanical failure.

• Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner section of burner due to 

blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not 

fully connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at 

crack.”

• Electrode tip not in proper position

• Wire and/or electrode covered with 

cooking residue.

• Wire is loose or disconnected.

• Wire is shorting (sparking) between 

ignitor and electrode.

Prevention/Solution

Prevention/Solution

• Turn off gas at LP cylinder or at source on natural gas systems. If 

hose is cut or cracked, replace valve/hose/regulator. See LP 
Cylinder Leak Test and Connecting Regulator to the LP Cylinder.

• Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

• Turn off LP cylinder valve. Remove regulator from cylinder and 

visually inspect rubber seal for damage. See LP Cylinder Leak Test 
and Connecting Regulator to the LP Cylinder.

• Turn off control knob and LP cylinder valve. Allow flames to die 

down. After fire is out and fryer is cold, remove burner and inspect 
for spider nests or rust. See Natural Hazard and Cleaning the 
Burner Assembly pages.

• Turn off control knob and LP cylinder valve. Allow flames to die 

down. After cooling, clean food particles and excess grease from 
inside appliance body, grease tray, and other surfaces.

• Make sure valve is positioned inside of burner .

• Ensure burner  is not obstructed with spider webs or other matter. 

See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty, 

refer to “Sudden drop in gas flow.”

• Turn off knob and disconnect coupling nut from LP cylinder. 

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not use 
tools.

• Replace electrode.

• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

• Clean wire and/or electrode with rubbing alcohol and clean swab.

• Reconnect wire or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

Troubleshooting

Page 19

Summary of Contents for The Big Easy 10101550

Page 1: ...5 421 319 5 458 309 5 579 755 5 996 573 6 135 104 6 279 566 6 331 108 6 484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 792 935 6 951 213 7 047 590 7 516 693 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D43...

Page 2: ...as cylinder 3 Never operate this appliance within 25 ft 7 5 m of any flammable liquid 4 If a fire should occur keep away from the appliance and immediately call your fire department Failure to follow these instructions could result in fire explosion or burn hazard which could cause property damage personal injury or death CAUTION For residential use only This appliance is not intended for commerci...

Page 3: ...he regulator valve assembly supplied The appliance installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 and Propane Storage and Handling CSA B149 2 Canadian Electrical Code CSA C22 1 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV...

Page 4: ...to 160 F NEVER partially cook meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria Use a meat thermometer to ensure proper internal food temperatures Storing Your Appliance Clean cooking basket Store in dry location When LP cylinder is connected to appliance store outdoors in a well ventilated space and out of reach of children If the regulator is disconnected ...

Page 5: ...l knob and LP cylinder valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Install safety cap onto LP cylinder valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage A disconnected LP cylinder in storage or being transported must have a safety cap installed as shown Do no...

Page 6: ...Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to the appliance LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks This appl...

Page 7: ...turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new parts ...

Page 8: ...rface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc appliance Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas appliance in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do no...

Page 9: ...alve first push in knob and release knob should spring back If knob does not spring back replace valve assembly before using this appliance Turn knob to LOW position then turn back to position Valve should turn smoothly Hose Check Before each use check to see if hose is cut worn or kinked Replace damaged hose before using applaince Use only valve hose regulator specified by manufacturer General Ap...

Page 10: ...time to check and clean the venturi s In some areas of the country spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the the appliance s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the venturi behind the control panel This is known as a flashback and it can damage your the appliance a...

Page 11: ...ble implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer...

Page 12: ...ator Assembly T 1 Heat Shield U 1 Lift Hook X 1 Smoker Box Assembly V 1 Meat Thermometer W 1 Cooking Grate Assembly NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular model However the method of assembly remains the same R S K AA F Q N Y D G I A B H J J C K L T U M Key Qty Description Y 1 Wind Shield Z 2 Wire Grate Half Rack AA 4 Burne...

Page 13: ...ure valve is inside burner tube Align the heat shield as shown Figure B Hold Heat Shield in place while attaching Control Panel NOTE Install these NOTE Ensure that the valve engages the burner tube Ignitor Wire Qty 4 10x3 8 Self Tap Screw Fig A Proper Valve to Burner Tube installation veiw from underneath control panel Page 13 Burner Tube Valve End Ignitor Wire Screw hole for leg used later screws...

Page 14: ...nstalled to the ignitor Pass the loose end of the wire through the hole in the body shown Figure A Place Windshield inside the bottom of the body NOTE Fasteners are not required for the windshield Figure B Grease Tray Rail Windshield Figure A Ignitor Attach round end of ignitor wire to electrode Page 14 ...

Page 15: ...eat for the remaining legs When all four legs are securely installed carefully turn the unit upright Qty 8 10 24x1 Screw 10 24x1 2 Screw 5 Grease tray rails Grease Tray Leg Tabs shown in proper position Qty 4 10 24x1 2 Screw Attach the side handle assemblies to the unit using two 10 24x1 2 screw per handle Install the control knobs on to the valve stem and the ignitor stem Control Knob Ignitor Kno...

Page 16: ...Washer Qty 2 10 24x1 Screw Qty 2 10 24 Keps Nut Qty 4 Fiber Washer Attach the lid handle by inserting a 10 24x1 screw into handle install a fiber washer onto screw align handle onto lid screw hole install fiber washer from inside the lid and finally secure with a 10 24 Keps nut Repeat for opposite side Slide the Cooking Chamber and Cooking Basket into the unit 6 A 10 24x3 8 Screw 10 24 Keps nut Fi...

Page 17: ...he top of the appliance Never use the Cooking Grate upside down Cooking Grate shown in proper position Assembling your Half Racks into the cooking basket is very easy Just insert the Half Rack through the side of the cooking basket at the desired level Allow the Half Rack legs to rest securely on the cooking basket wire Make sure the legs are OUTSIDE of the cooking basket This prevents the Half Ra...

Page 18: ...ks Hole Cooking Grate Storage Smoker Box Storage Slot Smoker Box The Smoker Box has a clip that secures it into one of the four vent holes on the top ring of the appliance Insert the clip as shown When smoking you will use the smoker box with the cooking basket Insert clip into vent hole Smoker Box shown in place Smoker box in place along with cooking basket All accessories properly stored Page 18...

Page 19: ...ulator See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knob and LP cylinder valve Allow flames to die down ...

Page 20: ...regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light appliance Turn off knob and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Refill LP cylinder Refer to Sudden drop in gas flow above Clean burner and inside of fryer body Trim fat from meat before grilling Adjust lower temperature accordingly Turn knob to OFF Turn gas off at LP cylinder Le...

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