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Troubleshooting - Electronic Ignition

Problem (Ignition)

SECTION I

No sparks appear at 
any electrodes when 
Electronic Ignition Button

is pressed; 

no noise

 can

 be heard from spark 

module.

SECTION II

SECTION III

Sparks are present 
but not at all 
electrodes and/or not 
at full strength

Possible Cause

• Battery not installed 

properly.

• Dead battery.

• Button assembly not 

installed properly.

• Faulty spark module.

• Output lead 

connections not 
connected.

• Output lead 

connections not 
connected.

• Arcing to grill away 

from burner(s).

• Weak battery.

• Electrodes are wet.

• Electrodes cracked or 

broken “sparks at 
crack”.

Check Procedure

• Check battery orientation.

• Has battery been used 

previously?

• Check to insure threads are 

properly engaged. Button 
should travel up and down 
without binding.

• If no sparks are generated 

with new battery and good 
wire connections, module is 
faulty.

• Are output connections on 

and tight?

• Are output connections on 

and tight?

• If possible, observe grill in 

dark location. Operate 
ignition system and look for 
arcing between output wires 
and grill frame.

• All sparks present but weak 

or at slow rate.

• Has moisture accumulated 

on electrode and/or in burner 
ports?

• Inspect electrodes for 

cracks.

Prevention/Solution

• Install battery (make sure that “+” and “–” 

connectors are oriented correctly, with “+” end up 
and “–” end down.)

• Replace battery with new alkaline battery.

• Unscrew button cap assembly and reinstall, making 

sure threads are aligned and engaged fully.

• Replace spark module assembly.

• Remove and reconnect all output connections at 

module and electrodes.

• Remove and reconnect all output connections at 

module and electrodes.

• If sparks are observed other than from burner(s), 

wire insulation may be damaged. Replace wires.

• Replace battery with a new alkaline battery.

• Use paper towel to remove moisture.

• Replace cracked or broken electrodes.

No sparks appear at 
any electrodes when 
Electronic Ignition Button

is pressed; noise 

can

 be heard from spark 

module.

31  

Summary of Contents for 466230712

Page 1: ...Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assi...

Page 2: ...means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from...

Page 3: ...lectrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical...

Page 4: ...u can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas r...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...e applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Page 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 11: ...mes regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic b...

Page 12: ...h burner 9 Once each burner has ignited turn knobs to desired setting each burner gas at LP cylinder repeat lighting procedure NOTE Your grill may NOT be equipped with a Sideburner Ignitor Lighting s...

Page 13: ...mulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scr...

Page 14: ...grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill...

Page 15: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 16: ...1 LEFT SIDE SHELF F SB Z 1 DRIP PAN F SB AA 1 SIDEBURNER GRATE BB 1 ELECTRODE F SB CC 1 ELECTRODE WIRE F SIDEBURNER DD 1 SIDEBURNER LID EE 1 SIDEBURNER FF 1 SIDEBURNER VALVE CLIP GG 1 CONTROL PANEL F...

Page 17: ...II M TT NN K BB AA Z Y X FF U F F F F EE DD L RR YY PP VV WW MM XX ZZ LL L M QQ OO AAA SS J BBB BBB ZZ WW TT RR KK KK W V Q UU CCC O W W W V V V V B B B B KK KK KK M M M M M L L L L L DDD EEE EEE FFF...

Page 18: ...with cut out hole for LP cylinder on left 1 2 1 4 20 Flange Nut Qty 6 Place lower back panel between side panels as shown Attach to left and right side panels with 4 8x3 8 sheet metal screws Then att...

Page 19: ...helf with 8x3 8 sheet metal screws 4 Attach to left and right side panels with nuts Place front door brace as shown 1 4 20x2 3 8 machine screws and 1 4 20 flange Sheet Metal Screws Qty 2 8x3 8 Front D...

Page 20: ...ters are secured at the front After all 4 casters are secure remove the Caster Pin and save for future maintenance B Stand cart upright Attach weight block to bottom shelf with 2 1 4 20x2 machine scre...

Page 21: ...e cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws This step requires two people to lift and position grill head onto cart 1 4 20x1 2 Screw Qty 4 Grill Head...

Page 22: ...h the right side shelf with 1 7mm fiber washer and 1 4 20x1 2 screw as shown B Attach right side shelf with 1 4 20 flange nuts as shown D 8 1 4 20x1 2 Screw Qty 6 7mm Lock Washer Qty 2 Sheet Metal Scr...

Page 23: ...fiber washers and 1 4 20x1 2 screws as shown B At back of firebox attach the sideburner shelf with 1 7mm fiber washer and 1 4 20x1 2 screw as shown A Attach sideburner shelf with 1 4 20 flange nuts as...

Page 24: ...sideburner with wing nut B Hook venturi clip to sideburner tube and around manifold Attach sideburner ignitor wire C Press sideburner control knob onto valve stem D Place grate onto sideburner shelf E...

Page 25: ...mm flat washers and 5mm lock washers A Insert hinge pin on bottom shelf into hole in door Press upper hinge pin in front door brace align hinge hole on top of door and release hinge pin into door Left...

Page 26: ...ning front to back If pivot and leg wires are on top Warming Rack is installed upside down Unscrew ignitor cap and place AA battery into ignitor slot with positive end facing outward Screw ignitor cap...

Page 27: ...arge hole on left side panel CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire LP Tank LP Cylinder not included Always keep LP cylin...

Page 28: ...dle Insert the spit rod through rotisserie forks as shown C Insert the motor end of the rotisserie into motor side rotisserie bracket The handle end rest onto handle side rotisserie bracket as shown D...

Page 29: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 30: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 31: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 32: ...NOTES 32...

Page 33: ...NOTES 33...

Page 34: ...NOTES 34...

Page 35: ...LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE...

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