Char-Broil 463741510 Product Manual Download Page 17

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ASSEMBLY

Left leg

□

Place the leg shelf support with match holder onto leg as shown. Attach another leg support to other leg with no leg

extender. Attach each side with

#10-24x1-3/4" machine screw

and

#10-24 wing nut

Attach one support bar to the upper part of legs with

#10-24x1-3/4" machine screws

and

#10-24 wing nuts

(B).

NOTE: Do not tighten screws until Step 5.

(A)

Right leg

□

nut

. (A)

□

Attach one support bar to legs with

#10-24x1-3/4" machine screws

and

#10-24 wing nuts

.(B)

NOTE: Do not tighten screws until Step 5.

Place leg shelf support onto leg with leg extender. Attach each side with

#10-24x1-3/4" machine screw

and

#10-24" wing

Support Bar

Leg Shelf Support

#10-24x1-3/4’’

Machine Screw

#10-24x1-3/4’’

Machine Screw

#10-24 Wing Nut

#10-24

Wing Nut

#10-24x1-3/4’’

Machine Screw

Qty.6

#10-24

Wing Nut

Qty.6

Pay attention to the orientation of

Left Leg during assembly

Pay attention to the orientation of

Right Leg during assembly

Leg Shelf Support

Support Bar

#10-24x1-3/4’’

Machine Screw

#10-24

Wing Nut

#10-24 Wing Nut

#10-24x1-3/4’’

Machine Screw

#10-24x1-3/4’’

Machine Screw

Qty.6

#10-24

Wing Nut

Qty.6

Summary of Contents for 463741510

Page 1: ...10 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D443 464 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D450 544 D451 759 D454 028 D454 031 D455 205 D455 206 D456 202 D456 222 D456 223 D...

Page 2: ...ally hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and imm...

Page 3: ...ane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hose...

Page 4: ...vertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps sho...

Page 5: ...eath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burne...

Page 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak t...

Page 7: ...ainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may r...

Page 8: ... unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not...

Page 9: ...as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas ...

Page 10: ...n LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Cal...

Page 11: ... appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup must be inserted into grease clip and emptied after each use Do not remove grease cup until grill has completely cooled s Clean grill often preferably after each cookout If a bristle brush is used t...

Page 12: ...ning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark seen each time between collector box or burner and electrodes See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP tank before checking valves Knobs lock in OFF position To check valves first push in knobs and release ...

Page 13: ...re in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Burner Assembly...

Page 14: ...ty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS...

Page 15: ...1 TANK RETAINER WIRE U 2 FRONT PANEL V 1 LID W 1 LOGO PLATE X 1 HANDLE Y 1 VAPORISER BAR Z 1 COOKING GRATE AA 1 SWINGAWAY BB 1 HEAT SHIELD CC 2 TANK EXCLUSION WIRE DD 2 UPPER HINGE EE 2 LOWER HINGE FF 1 GREASE CUP GG 1 GREASE CUP CLIP Key Qty Description HH 2 KNOB II 1 GENERATOR JJ 1 SIDEBURNER SHELF KK 1 SIDEBURNER DRIP PAN LL 1 SIDEBURNER MM 1 SIDEBURNER LID NN 1 ELECTRODE F SIDEBURNER OO 1 CONT...

Page 16: ...PARTS DIAGRAM 16 A B B C C D E F H I J K L L M N N N O P Q R S T U U V W X Y Z AA BB CC DD EE FF GG G HH II JJ KK LL MM NN OO PP QQ SS RR ...

Page 17: ...s and 10 24 wing nuts B NOTE Do not tighten screws until Step 5 Place leg shelf support onto leg with leg extender Attach each side with 10 24x1 3 4 machine screw and 10 24 wing A Support Bar Leg Shelf Support A B 10 24x1 3 4 Machine Screw 10 24x1 3 4 Machine Screw 10 24 Wing Nut 10 24 Wing Nut 10 24x1 3 4 Machine Screw Qty 6 10 24 Wing Nut Qty 6 Pay attention to the orientation of Left Leg during...

Page 18: ...ert axle bolts into wheels position tank support bracket between left legs Insert 5 16 axle bolt through leg and bracket and secure with hitch pin Facing the back 10 24x1 3 4 Machine Screw Qty 8 10 24 Wing Nut Qty 8 Place rail with rating label to back Right leg Rail Support Bar 5 16 Axle Bolt Qty 2 Hitch Pin Qty 2 Cone side of wheel against leg 5 16 Axle Bolt Wheel Hitch Pin Tank support bracket ...

Page 19: ...e the wing nuts and screws installed in step 1A to attach another front panel And use push fasteners to attach the front panel on the lower holes B Tighten all screws from previous steps Tank Exclusion Hook the tank exclusion wires onto back of front panels and rear rail as shown Secure with 10 24x1 2 machine screws and 10 24 wing nuts 10 24x1 2 Machine Screw 10 24 wing nut Tank exclusion wire 10 ...

Page 20: ...4x1 2 machine screws Note Make sure the two valve stems are leveled otherwise this can cause main burner level problems Attach ignitor to control panel using the stamped nut that sprovided 10 24x1 3 4 Machine Screw Qty 2 10 24 Wing Nut Qty 2 Control panel 10 24x1 3 4 Machine Screw 10 24 Wing Nut 10 24x1 2 Machine Screw Qty 2 Ignitor 10 24x1 2 Machine Screw Valve Hose Regulator Stamped nut ...

Page 21: ...e part of clip around valve D If burner is not leveled from left to right adjust the two screws attaching valve to control panel in step 8 Inside firebox attach firebox and control panel with 5x15 fiber washers and 8 32x3 8 sheet metal screws C Attach ignitor wire to electrode D Place control knobs on valves as shown E B C D E Heat Shield F Tank 10 24x1 1 4 Carriage bolt Qty 4 10 24 Wing Nut Qty 4...

Page 22: ...side shelf and sideburner shelf assembly with 10 24x1 3 4 machine screws 10 24x1 3 4 Machine Screw Qty 8 Side shelf Sideburner shelf assembly 10 24x1 3 4 Machine Screw 10 24x1 3 4 Machine Screw Right Side Left Side ...

Page 23: ...eburner tube and around manifold C Attach sideburner ignitor wire D Place sideburner grate onto sideburner shelf Push sideburner knob onto sideburner valve stem E A 8 32 Wing Nut Qty 1 5x9 Fiber Washer Qty 1 8 32x3 8 Machine Screw Qty 2 Sideburner Clip Qty 1 Sideburner 5x9 Fiber Washer 8 32 Wing Nut 8 32x3 8 Machine Screw Mount Cup Sideburner ignitor wire Sideburner Clip Sideburner Knob Sideburner...

Page 24: ... using 1 4 20x1 2 machine screws 7x15 fiber washers and 1 4 20 flange nuts per hinge Hinges should curve downward when properly installed B Center flat portion of hinge on bottom Lower Hinge 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 7x15 Fiber Washer Qty 4 1 4 20x1 2 Machine Screw 1 4 20 Flange Nut 7x15 Fiber Washer 5x15 Fiber Washer Qty 2 7x15 Fiber Washer Qty 4 1 4 20x1 2 Machine Sc...

Page 25: ...inge pins and hitch pins Vaporiser bar and Cooking Grate Place vaporiser bar onto V shaped bar rests inside firebox Place cooking grate onto firebox Hinge Pin Qty 2 Hitch Pin Qty 2 NOTE The vaporiser bar must be inserted into firebox at an angle in order to fit beneath cooking grate supports Cooking Grate Vaporiser Bar ...

Page 26: ...d be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Pivot Wire Leg Wire Swing Away 17 Grease Cup Clip Grease Cup Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage ...

Page 27: ...hecked place cylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in t...

Page 28: ... cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for sp...

Page 29: ...ce knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob...

Page 30: ...NOTES 30 ...

Page 31: ...31 ...

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