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9

WARNING

If “growing” bubbles appear do not use or move the LP 
cylinder. Contact an LP gas supplier or your fire 
department!

Connecting Regulator to the LP Cylinder

1.

LP cylinder must be properly secured onto grill. (Refer to 

assembly section.)

2.

Turn all control knobs to the OFF position.

3.

Turn LP cylinder OFF by turning hand-wheel clockwise to a 

full stop

.

4.

Remove the protective cap from LP cylinder valve. Always use 

cap and strap supplied with valve.

Safety Relief Valve

Nipple has to be centered
into the LP cylinder valve.

OPD Hand Wheel

Type 1 outlet with
thread on outside

ck

w

o

l

is

C

e

 

f

f

O

Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.

Strap and Cap

LP Cylinder Exchange

•Many retailers that sell grills offer you the option of replacing 

your empty LP cylinder through an exchange service. Use only 
those reputable exchange companies that inspect, precision fill, 
test and certify their cylinders. 

 Exchange your cylinder only 

for an OPD safety feature-equipped cylinder as described 
in the "LP Cylinder" section of this manual.

Always keep new and exchanged LP cylinders in upright 

position during use, transit or storage.

Leak test new and exchanged LP cylinders BEFORE 

connecting to grill.

LP Cylinder Leak Test

For your safety

Leak test must be repeated each time LP cylinder is exchanged 

or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated area, 

away from ignition sources such as gas fired or electrical 
appliances. During leak test, keep grill away from open flames 
or sparks.

•Use a clean paintbrush and a 50/50 mild soap and water 

solution. 

 Do not use household cleaning agents.

 Damage to gas 

train components can result.

Brush soapy solution onto areas indicated by arrows 

in figure below.

5.

Hold regulator and insert nipple into LP 

cylinder valve. Hand-tighten the 
coupling nut, holding regulator in a 
straight line with LP cylinder valve so 
as not to cross-thread the connection.

•Place dust cap on cylinder valve outlet whenever the cylinder is

not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of caps

 or plugs may result in leakage of propane.

Summary of Contents for 463720113

Page 1: ...inted in China Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us a...

Page 2: ...uation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messag...

Page 3: ...ger than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf NOTE DO NOT over tighten screws and washers that come into...

Page 4: ...gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...rilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...per cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or...

Page 8: ...er Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylin...

Page 9: ...as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conn...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...a grill problem see the Troubleshooting Section If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any pro...

Page 12: ...k before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn...

Page 13: ...or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 heat tent 3 4 5 6 7 VERY IMPORTANT Burner tubes must re engage valve openings See illustration A 8 electrode 9 h...

Page 14: ...God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weat...

Page 15: ...B N 2 CART LEG UPPER O 1 SIDE BRACE P 1 RIGHT FRONT LEG CURVED Q 1 RIGHT BACK LEG STRAIGHT R 1 LEFT BACK LEG STRAIGHT S 1 LEFT FRONT LEG CURVED T 2 BACK BRACE U 2 SUPPORT BRACKET V 1 LEFT FIREBOX SUPP...

Page 16: ...PARTS DIAGRAM 16 E F SS GG FF H RR W B QQ N OO C D HH KK II JJ V G J K EE X NN A L M Y T T MM MM AA U CC Q P Z BB LL U R S N I O DD TT PP...

Page 17: ...leg Place upper leg as shown Attach upper leg and right front leg curve with 10 24x1 1 4 machine screws and 10 24 flange nuts Then attach upper leg and right back leg straight Attach support bracket...

Page 18: ...2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 Back Braces to Cart Attach back braces with 10 24x1 1 4 machine screws and 10 24 flange nuts 10 24x1 1 4 Machine Screw Qty 8 10 24 Flange Nut Qty 8 Right l...

Page 19: ...ingandhitchpin Attachallinsecondhole Hook tank exclusion wires onto front panel brackets attach other end to back brace with 8 32x3 8 sheet metal screws Hitch Pin Qty 1 Wheel Bushing Qty 1 8 32x3 8 Sh...

Page 20: ...t Infront slidecontrolpanelbetweenleftandrightlegs attachcontrolpanelwith 10 24x2 machinescrews Placefirebox supportsontoscrewsandtightenwith 10 24flangenuts Tightenallscrews Inback attachupperfirebox...

Page 21: ...ceandsecurewith 10 24x3 8 wingscrew HeatShield Attachheatshieldwith 10 24x1 2 machinescrewsand 10 24flangenuts Hea Shiel 10 24X1 2 Machine Screw Qty 2 10 24 Flange Nut Qty 2 10 24x3 8 Wing Screw Qty 1...

Page 22: ...er is not leveled from left to right adjust the two screws attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x1 2 machine screws 5x15 fiber washers and 10 24 f...

Page 23: ...ine screws Back of leg with 1 4 20x1 1 4 machine screws and 1 4 20 flange nuts C Repeat on the sideburner shelf 12 1 4 20x1 1 4 Machine Screw Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty...

Page 24: ...ttach sideburner ignitor wire C Press control knob onto valve stem and sideburner grate onto shelf D 13 8 32X3 8 Sheet Metal Screw Qty 3 8 32x3 8 Machine Screw Qty 2 5x9 Fiber Washer Qty 4 8 32 Wing N...

Page 25: ...uld be at the bottom see inset 5x15 Fiber Washer Qty 8 10 24x1 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 Lid Handle and Upper Hinges Attach handle to lid with 7x15 fiber washers and 1 4 20 wing nut...

Page 26: ...box Hook condiment basket into front panel Lid Place lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins Tighten upper hinge...

Page 27: ...lip Grease Cup LP Tank LP tank is sold separately Use only with an OPD over fill protection device equipped LP tank Fill and leak check before attaching to grill and regulator Tank collar opening must...

Page 28: ...inder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and...

Page 29: ...e knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder T...

Page 30: ...30 NOTES...

Page 31: ...N TRANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE...

Page 32: ...O RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes a...

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