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Burner Flame Check

• Remove cooking grates and flame tamers. Light burners, rotate 

knobs from HIGH to LOW. You should see a smaller flame in

 

LOW position than seen on HIGH. Perform burner flame check 
on sideburner, also. Always check flame prior to each use. If 
only low flame is seen refer to "Sudden drop or low flame" in 
the 

Troubleshooting Section

.

HIGH

LOW

Match-Lighting

s

 Do not lean over grill while lighting.

1. Open lid. 

Turn on gas at LP cylinder.

 

2.

Place lit match into match holder (hanging from cart side 
panel), light burner on right or left side of grill.

3.

Push in and turn far right or far left burner knob to HI. Be sure 
burner lights and stays lit.

4.

Light adjacent burners in sequence by pushing knobs in and 
turning to HI. 

8  •  463460708

Turning Grill Off

• Turn all knobs to  

position. Turn LP cylinder off by turning 

hand-wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP cylinder.

 Press and hold electronic ignitor 

button.  "Click" should be heard and spark seen each time 
between collector box or burner and electrode. See 

"Troubleshooting"

 if no click or spark.

Valve Check

• Important: Make sure gas is off at LP cylinder before 

checking valves

.  Knobs lock in  

position. To check 

valves, first push in knobs and release, knobs should spring 
back. If knobs do not spring back, replace valve assembly 
before using grill. Turn knobs to

 LOW

 position then turn back to  

position. Valves should turn smoothly.  

Hose Check

Before each use, check to see if hoses are cut or worn. 
Replace damaged hoses before using grill. Use only 
valve/hose/regulator specified by manufacturer.

General Grill Cleaning 

• Do not mistake brown or black accumulation of grease and 

smoke for paint. Apply a strong solution of detergent and water 
or use a grill cleaner with scrub brush on insides of grill lid and 
bottom. Rinse and allow to completely air dry. 

Do not apply a 

caustic grill/oven cleaner to painted surfaces.

 

• 

Plastic parts: 

Wash with warm soapy water and wipe dry.

s

 

Do not use citrisol, abrasive cleaners, degreasers or a 

concentrated grill cleaner on plastic parts. Damage to and 
failure of parts can result. 

• Porcelain surfaces: 

Because of glass-like composition, most 

residue can be wiped away with baking soda/water solution or 
specially formulated cleaner.

 

Use nonabrasive scouring powder 

for stubborn stains.

• Painted surfaces: 

Wash with mild detergent or nonabrasive 

cleaner and warm soapy water. Wipe dry with a soft 
nonabrasive cloth.

• Stainless steel surfaces: 

To maintain your grill’s high quality 

appearance, wash with mild detergent and warm soapy water 
and wipe dry with a soft cloth after each use. Baked-on grease 
deposits may require the use of an abrasive plastic cleaning 
pad. Use only in direction of brushed finish to avoid damage. 
Do not use abrasive pad on areas with graphics.

• Cooking surfaces:

 If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

OFF 

OFF 

 

OFF 

 

CAUTION

If ignition does NOT occur in 5 seconds, turn the 

burner controls OFF, wait 5 minutes and repeat the 

lighting procedure. If the burner does not ignite with 

the valve open, gas will continue to flow out of the 

burner and could accidently ignite with risk of injury.

Turn controls and gas source or tank OFF when not 

in use.

WARNING

Sideburner Ignitor Lighting

s

 

 Do not lean over grill while lighting.

1. Top cover must be open when burner is operational.
2.

To ignite SIDEBURNER, open sideburner cover.

3.

Turn sideburner knob to HI, push and hold ELECTRONIC 
IGNITOR button.

4.

If sideburner does NOT light in 5 seconds, turn knob to OFF, 
wait 5 minutes, then repeat lighting procedure.

Sideburner Match Lighting

1. Open sideburner cover. 
2.

Place lit match near burner.

3.

Turn sideburner knob to HI.
Be sure burner lights and
stays lit.

Summary of Contents for 463460708

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied...

Page 3: ...tive appearance in normal outdoor exposure Consider the following tips to extend the appearance of your stainless steel grill Cooking smoke from normal use of the grill will eventually coat and discol...

Page 4: ...elled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer s...

Page 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Page 6: ...clockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown in picture be...

Page 7: ...is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you no...

Page 8: ...ely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated gri...

Page 9: ...rode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve...

Page 10: ...Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Gr...

Page 11: ...your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade fro...

Page 12: ...l and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executive Chef Faststart Flare Fighter FlavorMaster Gas Grill Silouette and Design H2O Smoker Lava Flam...

Page 13: ...463460708 13 PARTS DIAGRAM Model No 463460708 P S G H E F R Q D B A I Y Z L C N K BB JJ GG HH AA DD II FF EE KK CC N O X J O M NN OO T LL U MM W V...

Page 14: ...elf Non locking caster Rear Front 2 1 4 20x1 2 screw Attach side panels to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers per panel IMPORTANT Panel with large hole mu...

Page 15: ...exclusion wire first B Line up the front of tank exclusion wire to holes in top brace and secure with two 8 32x3 8 screws and 8 32 flange nuts B A 8 32 Flange Nut 8 32x3 8 Screw 8 32x3 8 Screw 3 Attac...

Page 16: ...This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the...

Page 17: ...f Hang sideburner shelf on tabs mounted on the firebox Secure shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on each bracket A Secure fascia to fire...

Page 18: ...08 10 Remove two 8 32x3 8 screws from sideburner valve bracket From behind the fascia place sideburner valve bracket into hole Attach bezel to valve with 8 32x3 8 screws Press sideburner control knob...

Page 19: ...correct burner to valve engagement Center stud on bottom of sideburner fits into center hole in sideburner drip pan Secure with one wingnut C Connect sideburner ignitor wire to sideburner electrode Bu...

Page 20: ...r burners by inserting tabs into slots in front of firebox Opposite ends of flame tamers rest on pins in back of firebox Flame tamer Back of firebox F l a m e t a m e r Front of firebox 14 Place cooki...

Page 21: ...s into holes in sides of grill bottom 15 Pivot wire Swing Away Leg wire Hang grease cup wire from bottom of firebox and place grease cup into grease cup clip Failure to install grease cup will cause h...

Page 22: ...ing to grill and regulator Once tank has been filled and leak checked place tank into tank hole in bottom shelf as shown Secure tank with tank screw at rear of bottom shelf See Use Care section to per...

Page 23: ...LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Te...

Page 24: ...ryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob In...

Page 25: ...re generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate igni...

Page 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your pr...

Page 27: ...o telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectronique I...

Page 28: ...fety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in b...

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