Char-Broil 463440109B Product Manual Download Page 20 | Manualshive

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Qty: 4

7X15 Fiber Washer

Qty: 4

1/4 -20x1/2"

Machine Screw

"

Qty: 4

1/4 -20

Flange Nut

"

Hook side wall of shelf over support brackets on side of firebox (A).
Inside firebox insert 7x15 fiber washers and 1/4 -20x1/2" machine screws as shown (B).
Attach shelf with flange nuts on each side. (C).

"

A

B

C

Right Side Shelf

Back o

f firebox

Qty:2
#8-32x3/8”Sheet
Metal Screw

Attach fascia to firebox with #8-32x3/8" sheet metal screws.

6

7

20

Bracket

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Summary of Contents for 463440109B

Page 1: ...s Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild WestTradition and the following marks The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto Clean Chef Tested Co...

Page 2: ...ch heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use a...

Page 3: ...r Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel suppl...

Page 4: ...vertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps sho...

Page 5: ...eath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burne...

Page 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak t...

Page 7: ...ainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may r...

Page 8: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Page 9: ...as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas ...

Page 10: ...n LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Cal...

Page 11: ... the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak t...

Page 12: ...arts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To ...

Page 13: ...ing grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the ...

Page 14: ... applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manu...

Page 15: ...REBOX B 4 TUBE BURNER C 1 ELECTRODE MAIN BURNER D 3 CARRY OVER TUBE E 1 CONTROL PANEL MAIN F 1 ELECTRONIC MODULE W BUTTON G 1 BUTTON F ELECTRONIC MODULE H 1 VALVE HOSE REGULATOR I 5 BEZEL F KNOB J 5 CONTROL KNOB K 1 GRILL LID L 1 LOGO PLATE M 1 TEMPERATURE GAUGE N 2 LID BUMPER RECTANGLE O 1 GRILL LID HANDLE P 1 TOP LID HARDWARE Q 4 HEAT TENT R 3 COOKING GRATE S 1 SWING AWAY GRID T 1 LEFT SIDE SHEL...

Page 16: ...PARTS DIAGRAM 16 A B B B C B D D D E F G H I J I J J J I I I J K L M N O P Q Q Q Q R S T U V W X Y Z AA BB CC DD EE GG HH II JJ KK LL MM NN OO PP FF QQ ...

Page 17: ... Qty 4 1 4 20x1 1 2 Machine Screw Place bottom shelf with cut out hole for LP tank next to legs with axle holes Attach to right and left leg assemblies with 1 4 20x1 1 2 screws and 1 4 20 flange nuts Axle Hole LP tank hole Bottom Shelf 1 2 Qty 4 1 4 20 Flange Nut 17 Left LegAssembly RightLegAssembly Tank Exclusion Wire Right Leg Assembly ...

Page 18: ...ew Front Panel Turn assembly upside down Insert axle rod into wheel legs and other Axle Attach with 1 8mm flat washer and hitch pin Axle Spacer Spacer and wheel Axle Rod Cone side of wheel against leg 1 Hitch Pin Qty 1 Axle Spacer Qty 2 Axle Washer Qty 1 Wheel Axle Spacer Hitch Pin Axle Washer 3 4 18 ...

Page 19: ...two people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 machine screws Qty 4 1 4 20x1 2 Machine Screw Grill Head 5 19 ...

Page 20: ...support brackets on side of firebox A Inside firebox insert 7x15 fiber washers and 1 4 20x1 2 machine screws as shown B Attach shelf with flange nuts on each side C A B C Right Side Shelf Back of firebox Qty 2 8 32x3 8 Sheet Metal Screw Attach fascia to firebox with 8 32x3 8 sheet metal screws 6 7 20 Bracket ...

Page 21: ...er washers and 1 4 20x1 2 machine screws as shown B Attach sideburner shelf with flange nuts on each side C Qty 4 7x15 Fiber Washer Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut C Attach fascia to firebox with 8 32x3 8 screws sheet metal B A C Sideburner Shelf 8 9 Qty 2 8 32x3 8 Sheet Metal Screw 21 ...

Page 22: ...er into shelf Make sure valve is inside sideburner tube Attach sideburner with wing nut B Hook burner clip to sideburner tube and around manifold Attach sideburner ignitor wire C Press sideburner control knob onto valve stem D Place grate onto sideburner shelf E E Sideburner Grate 10 8 32X3 8 Machine Screw Qty 2 Sideburner B 22 Correctly assembled burner to valve engagement A ...

Page 23: ...g Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Unscrew ignitor cap and place AAA battery into ignitor slot with positive end facing outward Screw ignitor cap onto ignitor...

Page 24: ...k securely in place See Use and Care section to correctly Leak Test and perform the Burner Flame Check CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire LP Tank Tank Thumbscrew Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage CAUTION Hang grease cup ...

Page 25: ...alve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural H...

Page 26: ... gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height R...

Page 27: ...nnections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented cor...

Page 28: ...NOTES 28 ...

Page 29: ...NOTES 29 ...

Page 30: ...NOTES 30 ...

Page 31: ...31 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 ...

Page 32: ......

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