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Place cooking grates onto grate rests. 

 

Insert ends of Warming Rack pivot wire into holes in sides of gril lid. Insert ends of Warming Rack leg wire into holes in sides of 
firebox.

      NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, 

Warming Rack is installed upside-down.

 

Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip .

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Grease Cup Clip

Grease Cup

Warming Rack

Leg Wire

Cooking Grate

Pivot Wire

CAUTION

Failure to install grease cup clip and 
grease cup will cause hot grease to 
drip from bottom of grill with risk of 
fire or property damage.

Summary of Contents for 463436813

Page 1: ...ber Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If yo...

Page 2: ...uation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messag...

Page 3: ...ger than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produce...

Page 4: ...gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...rilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...per cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or...

Page 8: ...er Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylin...

Page 9: ...as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conn...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...rners turn knob to the HIGH position starting with the burners closest to IGNITION BURNERS first If ignitor does not work follow match lighting instructions Push and hold ELECTRONIC IGNITION button un...

Page 12: ...risol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be w...

Page 13: ...found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on fire...

Page 14: ...God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weat...

Page 15: ...EL LEFT W 1 CART SIDE PANEL RIGHT X 1 BOTTOM SHELF Y 1 TANK SCREW Z 2 CASTER LOCKING AA 2 CASTER FIXED BB 4 CASTER SOCKET CC 1 RIGHT SIDE SHELF DD 1 CONTROL PANEL RIGHT SHELF EE 1 LEFT SIDE SHELF FF 1...

Page 16: ...AM 16 PARTS DIAGRAM A B C D E F G H I I I J K K L L M N O O O O P P P P Q R R R S T T T U U U V W X AA Y Z Z AA BB BB CC DD EE FF GG HH II JJ KK LL MM NN OO PP QQ RR SS TT UU VV WW XX YY ZZ AAA NN UU...

Page 17: ...tal Screws Qty 8 Front Rear Right Side Panel Bottom Shelf Right Side Panel Left Side Panel Lower Back Panel Holes For Tank Exclusion Wire Place bottom shelf between side panels with cut out hole for L...

Page 18: ...f with 8x3 8 sheet metal screws 8x3 8 Sheet Metal Screws Qty 2 Tank Exclusion Wire Back Panel Front Door Brace Place front door brace as shown Attach to left and right side panels with 1 4 20x2 3 8 ma...

Page 19: ...ove the Caster Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secure remove...

Page 20: ...4 20 flange nuts 1 4 20x2 Machine Screw Qty 2 1 4 20 Flange Nut Qty 2 Weight Block 1 4 20 Flange Nut 1 4 20x2 Machine Screw Turn assembly upright This step requires two people to lift and position gri...

Page 21: ...ascia Right Side Shelf 21 9 Right Side Shelf A C B 1 4 20x1 2 Screw Qty 2 Install side shelf assembly onto the pre installed screws located on the right side of firebox A Tighten the pre installed scr...

Page 22: ...sheet metal screws B Fascia Sideburner Shelf 22 A Side burner Shelf Install side burner side shelf assembly onto the pre installed screws located on the left side of firebox A Tighten the pre install...

Page 23: ...tach side burner with 8 wing nut B Hook venturi clip to side burner tube and around manifold Attach sideburner ignitor wire to electrode C Press side burner control knob onto valve stem D Place grate...

Page 24: ...switch wiring harness into the back of the Electrode Ignition Module Total 2 connections shown A Remove the cap and nut from electrode ignition module Attach electrode ignition module to the cart righ...

Page 25: ...Washer Hinge Pin hole Hinge Pin hole B Attach handle to door with 10 24x1 2 machine screws 5mm lock washers and 5mm flat washers A Insert hinge pin on bottom shelf into hole in door Press upper hinge...

Page 26: ...e sure the gauge is pushed in as far as it will go then push the gauge downward until it clips into the panel shown B C Temperature gauge stem A C B Back of control panel Place heat tents over burners...

Page 27: ...e should be under wires running front to back If pivot and leg wires are on top Warming Rack is installed upside down Hang grease cup clip from bottom of firebox and place grease cup into grease cup c...

Page 28: ...ge Regulator Cylinder screw at rear of cart Tank Retainer Screw 28 LP tank is sold separately Use only with an OPD over fill protection device equipped LP tank Fill and leak check before attaching to...

Page 29: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 30: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 31: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 32: ...32 NOTE...

Page 33: ...33 NOTE...

Page 34: ...34 NOTE...

Page 35: ...N TRANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE...

Page 36: ...O RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes a...

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