Char-Broil 463320108 Product Manual Download Page 10 | Manualshive

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Summary of Contents for 463320108

Page 1: ...ook INSTALLER ASSEMBLER Leave this manualwith consumer CONSUMER Keep this manual for future reference _ WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted inthe manual Wear protective gloves if necessary 463320108 80015846 11 16 07 ...

Page 2: ...t must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANS A 119 2 NFPA1192 and CSAZ240 RV Series Recreational Vehicle Code as a...

Page 3: ...ervice Center 2 Product Record Information 2 Installation Safety Precautions 2 Safety Symbols 2 Use and Care 4 11 Parts List 12 Parts Diagram 13 Assembly 14 22 Troubleshooting 23 25 Warranty 26 Registration Card 27 463320108 3 ...

Page 4: ...P cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfil...

Page 5: ...must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Bru...

Page 6: ... Neverremovethreaded orificeat end of valve Do not insert any tool or foreignobject into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appliance is not intended to be installed in or on an RV Never attempt...

Page 7: ...an any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot A If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform...

Page 8: ...n collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves sho...

Page 9: ...ht weight coat hangerworks well into a small hook Run the hook through each burner tube several times r _ _ D B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hole 7 Wire...

Page 10: ...ss contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kilt bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 in Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat is Gr...

Page 11: ... Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinsewith clean water It is importantto remove any food particles or marinadefrom the stainless steel surfaceof your grill Most marinadesare highly acidic and damage stainless steel DO NOT USESTEEL OR WIRE WOOL Toclean polish and protect your stainless steel grill on aweekly basis use Char Bro...

Page 12: ...moke Lava Flame MasterFlame MasterFlame Precision CookingSystem PowerSpark Quantum VIP PredsionFlame andDesign Sierra and TruFlame are registered Trademarks of the W C Bradley Company Thermos is a registered trademark ofthe Thermos Company anditsaffiliates Artisan Collection by Char BroilT_ C3 and Designr_ Char Broiland DesignT_ Flame Designr_ FlavorTentsT_ ill 2 Gor_ Grillin Stick r_ Keeper of th...

Page 13: ...P _ E HH D B H _N ...

Page 14: ...Placelegsas shown A Leftlegassemblyhaslargeholesonends of legs Hooktankexclusionwire into rightandleftlegassemblies B TankExclusionWire Match LeftLegAssembly RightLegAssembly 14 463320108 ...

Page 15: ...ithcutout holefor LPcylindernextto legswithaxle holes Attachto rightand leftlegassemblies with1 4 20x1 1 2 screws and 1 4 20flange nuts 1 4 20 Flange Nut Qty 4 BottomShelf ID 1 4 20x1 1 2 MachineScrew Qty 4 463320108 15 ...

Page 16: ...rew 1 HitchPin Qty 1 Turnassemblyupsidedown Insertaxlerod intowheel wheelspacer legsandotherspacerandwheel Attachwitha axlewasherandhitchpin Pushlegextendersintoright legs LegExtenders W WheelSpacer Axle Washer Qty 2 Qty 1 _ Axle Rod WheelSpacer J Wheel Cone side ofwheelagainst leg Hitch Pin 16 463320108 ...

Page 17: ...headonto cart Carefullylowerthegrill headontothe cart Makesure the regulatorhoseis hangingoutsidethecart Attachwith 1 4 20x1 2 screws 7ramlock washers and7ramflat washers GrillHead Qty 4 Qty 4 7mm FiatWasher 7ram Lock Washer Qty 4 1 4 20 1 2 MachineScrew 463320108 17 ...

Page 18: ...r washers and1 4 20x1 2 screws as shown B Attachshelfwithflangenutsoneachside C A RightSideShelf Qty 4 1 4 20 FlangeNut B Qty 4 Fiber Washer Qty 4 1 4 20x1 2 MachineScrew C D Attachfasciato fireboxwith 8x3 8 self tapscrews Qty 2 8x3 8 Self TapScrew Fascia RightSideShelf 18 463320108 ...

Page 19: ...ireboxinsertfiber washers and1 4 20x1 2 screws as shown B Attachsideburnershelfwithflangenutsoneachside C Attachfasciato fireboxwith 8x3 8 self tap screws D Qty 4 Fiber Washer Qty 4 1 4 20 Flange Nut Back of cart Qty 4 1 4 20 1 2 MachineScrew Qty 2 8 3 8 Self TapScrew LeftFascia 463320108 19 ...

Page 20: ...ut C Hookburnerclipto sideburnertubeand aroundmanifold Attachsideburnerignitorwire D Presssideburnercontrolknobontovalvestem E Placegrateontosideburnershelf F A Qty 2 Qty 1 8x3 8 Screw Wing Nut Sideburner Bezel Sideburner Valve Correctly assembled burner to valve engagement IB BurnerClip i Sideburner Control Knob F SideburnerGrate 20 463320108 ...

Page 21: ...into holesin sidesof grill lid Insertendsof SwingAwaylegwireinto holesinsidesof firebox NOTE Pivotand legwires runningside to side shouldbeunderwiresrunningfront to back If pivotandlegwiresareontop SwingAwayis installedupside down Unscrewignitorcap andplaceAAbatteryintoignitorslotwith positiveend facingoutward Screwignitorcapontoignitor PivotWire SwingAway LegWire CookingGrate J 463320108 21 ...

Page 22: ...ithanOPD over fillprotectiondevice equippedLPtank Fill andleakcheckbeforeattaching to grillandregulator PlaceLPtankinto holeinbottomshelfwithtankcollaropeningfacingto side as shown Fingertightentankthumbscrew to holdLP tanksecurelyin place See Useand Caresection to correctly LeakTest and performthe Burner FlameCheck CAUTION Failureto installtank correctly may allow gas hose to be damagedin operati...

Page 23: ...sand excessgreasefrominsidefireboxarea greasetray andother surfaces Troubleshooting Burner s will not light usingignitor SeeElectronicIgnition Troubleshooting also Continuedonnext page GASISSUES Tryingto lightwrongburner Burnernot engagedwithcontrolvalve Obstruction inburner Nogas flow Vaporlockat couplingnutto LPcylinder Couplingnut andLPcylindervalvenot fullyconnected ELECTRICALISSUES Electrodec...

Page 24: ... particlesin end s of carryovertube s SeeSectionI of ElectronicIgnitionSystem SeeSectionII of ElectronicIgnitionSystem SeeSectionIII of ElectronicIgnitionSystem Replaceignitor Replaceknob Inspectwire insulationandproperconnection Replacewiresif insulationis broken Uselong stemmatch fireplacematch See Match Lighting sectionof Useand Care Checkfor gas in LPcylinder Turnoffknobs wait30 secondsand lig...

Page 25: ...rated withnew batteryandgood wire connections moduleis faulty Areoutputconnections on andtight Unscrewbuttoncapassemblyandreinstall making sure threadsarealignedandengagedfully Replacesparkmoduleassembly Removeandreconnectall outputconnections at moduleandelectrodes Outputlead connectionsnot connected Arcingto grillaway fromburner s Weakbattery Electrodes arewet Electrodes crackedor broken sparksa...

Page 26: ... UnitedStatesor Canada 6 Pickupanddeliveryof yourproduct 7 Repairsto partsor systemsresultingfromunauthorized modifications madeto the product 8 The removaland orreinstallation of yourproduct 9 Shippingcost standardor expedited forwarrantyandreplacement parts DISCLAIMER OF IMPLIEDWARRANTIES LIMITATION OF REMEDIES Repairor replacement of defectpartsis yourexclusiveremedyunderthetermsof this limited...

Page 27: ...eciales susceptibles de vous intoresse_ I I Example yourname yourhost corn Ejemplo sunombre su host corn Exemple votrenom votre hOte com PhoneNumber N_mero telefOnico Num_ro det_l hone 6 Dateof Purchase Fecha decompra Datede I achat I I II I I I I I I I I I I II I II I I I IMPORTANT ilMPORTANTEt IMPORTANT WriteSerial Number and Model Number in spaces below Escriba en los espacios de abajo el n_mer...

Page 28: ...afety Checklist Read and understandowners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobsare in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform leak test regularly Thank You for Your Purchase Char ...

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