Char-Broil 463271310 Product Manual Download Page 30 | Manualshive

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Summary of Contents for 463271310

Page 1: ...516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D443 464 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D450 544 D451 759 D454 028 D454 031 D455 205 D455 206 D456 202 D456 222 D456 223 D457 789 D458 520 D458 760 D458 802 D459 088 D459 148 D459 149 D459 161 D459 163 D459 586 D459 943 D460 312 ...

Page 2: ...in what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions...

Page 3: ...Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply ...

Page 4: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Page 5: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 6: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call ...

Page 7: ...ng surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test Keep ventilati...

Page 8: ...ing the Grill OFF with AUTO CLEAN With the Autoclean feature you have two choices for turning off your grill Manual and AUTO CLEAN Manual Method Turn all knobs including the AUTO CLEAN valve to the OFF position Turn OFF the LP cylinder by turning the handwheel clockwise to a full stop AUTO CLEAN Method After cooking is complete set all main burner grill knobs to the high setting and close the gril...

Page 9: ... TUBE General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted su...

Page 10: ...l wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on firebox 12 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Firebox Carryover t...

Page 11: ...s of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY...

Page 12: ...ATOR ASSY T 1 MAIN CONTROL PANEL U 1 ELECTRONIC IGNITION MODULE V 1 BUTTON F EI MODULE W 1 HEAT SHIELD F EI MODULE X 1 ELECTRODE WIRE F SIDEBURNER Y 4 BEZEL F CONTROL KNOB Z 5 CONTROL KNOB AA 4 TEMPERATURE GAUGE UFC MOUNTED BB 1 CART UPPER BACK PANEL CC 1 LEFT SIDE SHELF F S B DD 1 FASCIA F LEFT SIDE SHELF EE 1 DRIP PAN F SB FF 4 RUBBER BUMPER F LID GG 1 LID F SB HH 1 SIDEBURNER II 1 ELECTRODE F S...

Page 13: ...RTS DIAGRAM 13 QQ A B C C D D E F G H I J K L M AA BB CC DD EE AAA BBB CCC DDD EEE FFF GG HH II JJ KK LL MM N O P Q R S T U V W Y Z Z NN OO PP RR SS TT UU VV WW XX YY ZZ X SS SS FF FF UU UU UU VV VV VV WW ...

Page 14: ...mm lock washer 7mm flat washer Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Use the provided caster wrench to fully tighten casters Locking caster Bottom shelf Rear Fixed caster Front 14 Left side panel with large hole Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Right side pa...

Page 15: ...x1 2 screw 7mm lock washer 7mm flat washer 15 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Grill head Regulator hose Vertical flange The vertical flange should be...

Page 16: ...r on each side Do not fully tighten screws until side shelf installation is complete in later steps Pull out the knobs from control panel Insert temperature gauge stem into the biger hole above knob bezel shown A Make sure the gauge is pushed in as far as it will go then push the gauge downward until it clips into the panel as shown in B C Re install the knobs Knob Knob bezel Temperature gauge Tem...

Page 17: ...8x3 8 tapping screw large flat washer Rear of Shelf Back of main control panel 1 4 20x3 4 Igniter Switch screw 7mm lock washer 7mm flat washer 1 4 nut D panel Remove the four screws and washers factory attached to the Auto Clean valve bracket Position Auto Clean valve bracket beneath right side shelf fascia so that valve stem comes through larger center hole in fascia Align the four holes on valve...

Page 18: ...7mm flat washers 7mm lock washers and 1 4 nuts and one 8x3 8 self tapping screw with large washer shown C D E Now you may fully tighten lower screws on upper back panel A B C 1 4 20x3 4 screw 1 4 20x3 4 screw screw 1 4 20x1 7mm lock washer 7mm lock washer 7mm lock washer 1 4 nut 1 4 nut 7mm flat washer 7mm flat washer 7mm flat washer E Back of main control panel Control panel D 1 4 20x3 4 screw la...

Page 19: ...ascia so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia Attach using two 8 32x3 8 screws and 4mm lock washers Press sid...

Page 20: ...earance may differ from actual part 10 24 hex nut 5mm lock washer 5mm flat washer Insert sideburner burner into left shelf shelf shown A sideburner burner Wing nut electrode ignitor wire v a l v e sideburner drip pan sideburner drip pan burner tube The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut shown B Make su...

Page 21: ...ight arcuate slot on lower back panel shown A Attach left and right rails to the bottom of front brace with two 8X3 8 self tapping screws Attach heat shield front tabs and tank wire to the bottom of front brace with two 8X3 8 self tapping screws sown B Some components not shown for illustration purposes Front brace Front brace Heat shield Tank wire Tank wire Left grease tray rail Right grease tray...

Page 22: ...f to the left side panel with one 8 32x3 8 screw 4mm lock washer and 4mm flat washer one 8 32x3 8 screw Attach leg to bottom shelf with 4mm lock washer and 4mm flat washer shown B 22 8 32x3 8 screw 4mm lock washer 4mm lock washer 4mm flat washer 4mm flat washer 8 32x3 8 screw B A Tank exclusion wire shelf Left side panel ...

Page 23: ...nect the two wires a and b from the switch wiring harness into the Inside of cart connect each of the wires from the main burner electrodes and sideburner electrode into the back of the side panel with the nut shown B Insert AA battery into ignition module negative end first Then put on the cap shown C ignition module Electronic Nut Cap wire NOTE Switch terminals are larger than electrode terminal...

Page 24: ...ting opposite end on pins in back of firebox Flame tamer Pin Slide into slots Hinge pin on bottom of door Top of door PRESS Right door Front brace Insert hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door ...

Page 25: ...two AA batteries in the box and then replace the cover 19 Battery box AA battery Cover Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Cooking grate ...

Page 26: ...s manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Regulator CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire 2...

Page 27: ...turn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard a...

Page 28: ...s in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refi...

Page 29: ...n and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with...

Page 30: ...NOTES 30 ...

Page 31: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 31 ...

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