Char-Broil 463271009 Product Manual Download Page 7

WARNING

For Safe Use of Your Grill and to Avoid Serious 
Injury:

Do not let children operate or play near grill. 

Keep grill area clear and free from materials that burn.

Do not block holes in sides or back of grill. 

Check burner flames regularly.

Use grill only in well-ventilated space. NEVER use in 
enclosed space such as carport, garage, porch, 
covered patio, or under an overhead structure of any 
kind.

Do not use charcoal or ceramic briquets in a gas grill. 
(

Unless

 

briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface. 

Maintain 10 ft. clearance to objects that can catch fire 
or sources of ignition such as pilot lights on water 
heaters, live electrical appliances, etc.

• Apartment Dwellers:

Check with management to learn the requirements 
and fire codes for using an LP gas grill in your 
apartment complex. If allowed, use outside on the 
ground floor with a three (3) foot clearance from walls 
or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A 

buildup of non-ignited gas inside a closed grill is 
hazardous.

• Never operate grill with LP cylinder out of correct 

position specified in assembly instructions. 

• Always close LP cylinder valve and remove 

coupling nut before moving LP cylinder from 
specified operation position.

Safety Tips

s

Before opening LP cylinder valve, check the coupling nut for 
tightness.

s

When grill is not in use, turn off all control knobs and LP 
cylinder valve. 

s

Never move grill while in operation or still hot.

s

Use long-handled barbecue utensils and oven mitts to avoid 
burns and splatters.

s

Maximum load for sideburner and side shelf is 10 lbs.

s

The grease tray 

must 

be inserted into grill and emptied after 

each use. Do not remove grease tray until grill has 
completely cooled.

s

 

Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.

s

If you notice grease or other hot material dripping from grill 
onto valve, hose or regulator, turn off gas supply at once. 
Determine the cause, correct it, then clean and inspect valve, 
hose and regulator before continuing. Perform a leak test.

s

Keep ventilation openings in cylinder enclosure (grill cart) free 
and clear of debris.

s

Do not store objects or materials inside the grill cart 
enclosure that would block the flow of combustion air to the 
underside of either the control panel or the firebox bowl.

s

The regulator may make a humming or whistling noise during 
operation. This will not affect safety or use of grill.

s

If you have a grill problem see the 

"Troubleshooting Section"

.

s

If the regulator frosts, turn off grill and LP cylinder valve 
immediately. This indicates a problem with the cylinder and it 
should not be used on any product. Return to supplier!

CAUTION

• Putting out grease fires by closing the lid is not possible. 

Grills are well ventilated for safety reasons. 

• Do not use water on a grease fire. Personal injury may 

result. If a grease fire develops, turn knobs and LP 
cylinder off. 

• Do not leave grill unattended while preheating or burning 

off food residue on HI. If grill has not been regularly 
cleaned, a grease fire can occur that may damage the 
product. 

Ignitor Lighting

s

 

 Do not lean over grill while lighting.

1.
2.
3.
4.
5.

Turn 

OFF

 gas burner control valves. 

Turn 

ON

 gas source or tank.

Open lid during lighting.

To ignite, ignition burner knob to       

HI

Push and hold 

ELECTRONIC IGNITION

 button.

6.

If ignition does NOT occur in 5 seconds, turn the burner 

controls 

OFF

, wait 5 minutes and repeat the lighting 

procedure.

7.

 To ignite remaining burners, turn knob to       

HI

. Starting with 

the burners closest to IGNITION BURNERS first.
If ignitor does not work, follow match lighting instructions. 
After Lighting: Turn knobs to HI position for warm-up. 

Summary of Contents for 463271009

Page 1: ...00 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D406 0...

Page 2: ...g means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away fro...

Page 3: ...orage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotiss...

Page 4: ...OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include collar to prote...

Page 5: ...ecision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchang...

Page 6: ...ly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Corr...

Page 7: ...is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you no...

Page 8: ...es of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citris...

Page 9: ...g grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of gri...

Page 10: ...or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hos...

Page 11: ...Y T 1 MAIN CONTROL PANEL U 1 ELECTRONIC IGNITION MODULE V 1 BUTTON F EI MODULE W 1 HEAT SHIELD F EI MODULE X 1 GREASE TRAY Y 1 ELECTRODE WIRE F SIDEBURNER Z 5 BEZEL F CONTROL KNOB AA 5 CONTROL KNOB BB...

Page 12: ...PARTS DIAGRAM RR B A C C D D E F G H I K J L M N O P Q R T S U V W X Y Z Z BB AA AA CC DD EE FF GG HH II KK JJ LL MM NN OO PP QQ TT TT SS UU VV WW XX YY WW WW 12...

Page 13: ...elf 7mm lock washer 7mm flat washer Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Use the provided caster wrench to fully tighten casters Lockin...

Page 14: ...ulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Make sure the slots are positioned as shown A Secure l...

Page 15: ...ng one 1 4 20x1 screw 7mm lock washer and 7mm Attach right side shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A flat washer in lower hole shown B flat washer sho...

Page 16: ...ge on left sideburner shelf into side shelf brackets on side of firebox Attach rear of shelf using one screw 7mm lock washer and 7mm Attach left sideburner shelf using three 1 4 20x3 4 screws 7mm lock...

Page 17: ...et with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on beze...

Page 18: ...ng nut shown B Make sure burner tube engages sideburner valve shown C B 18 A Sideburner burner Sideburner drip pan Sideburner drip pan Burner tube V a l v e C Wing nut Under sideburner shelf attach si...

Page 19: ...s side UP Tank heat shield Release the cap and nut from electronic ignition module Attach electronic ignition module and heat shield to the cart right Insert AA battery into ignition module negative e...

Page 20: ...bottom of door Top of door PRESS Right door Pull out the knobs from control panel Insert temperature gauge stem into the biger hole above knob bezel shown A Make the temperature gauge attached on the...

Page 21: ...of firebox and resting opposite end on pins in back of firebox Flame tamer Pin Slide into slots Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming rack into hol...

Page 22: ...hole in bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert regulator through large hole in left side panel See Use Care secti...

Page 23: ...lace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Lea...

Page 24: ...er tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match...

Page 25: ...s are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate i...

Page 26: ...NOTES 26...

Page 27: ...REGTEMP REV00 27...

Page 28: ......

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