Char-Broil 463270309 Product Manual Download Page 8

Burner Flame Check

•Remove cooking grates and troughs. Light burners, rotate 

knobs from 

HI

 to 

LOW

. You should see a smaller flame in

 

       the 

LOW

  position than seen on 

HI

 . Perform burner flame check 

on sideburner, also. Always check flame prior to each use. If 
only low flame is seen refer to "Sudden drop or low flame" in 
the 

Troubleshooting Section

.

Main Burner Match-Lighting

?

 Do not lean over grill while lighting.

3.

Open lid during lighting

4.

Place match into match holder (hanging from side of cart). 

Light match, place into lighting hole on right or left side of 
firebox.

5.

Push in and turn far right or far left knob to 

HI

 position. Be 

sure burner lights and stays lit.

6.

If ignition does NOT occur in 5 seconds, turn the burner 

control knob 

OFF

, wait 5 minutes, and repeat the lighting 

procedure.

7.

 Light other burners by pushing knob in and turning to 

HI   

position. If your grill has two cooking zones, repeat steps 4

CAUTION

If ignition does NOT occur in 5 seconds, turn the 
burner controls OFF, wait 5 minutes and repeat the 
lighting procedure. If the burner does not ignite with 
the valve open, gas will continue to flow out of the 
burner and could accidently ignite with risk of injury.

Turn controls and gas source or tank OFF when not 
in use.

WARNING

Sideburner Ignitor Lighting

?

 

 Do not lean over grill while lighting.

1. 

Turn 

OFF

 all gas burner control valves.

2. 

Turn 

ON

 gas at LP cylinder.

3. 

To ignite SIDEBURNER, open sideburner cover.

4. 

Turn sideburner knob to the 

HI

 position to ignite burner.

5. 

Once burner has ignited, turn knob to desired setting.

6. 

If sideburner does not light, turn knob to  

OFF

, wait 5 

minutes, then repeat lighting procedure.

Sideburner Match Lighting

1.

Open lid during lighting. Turn

ON

 gas at LP cylinder.

2.

Place lit match near burner.

3.

Turn sideburner knob to the 

HI

 position.

Warning:

Top cover must be open 
when side burner(s) is in 
operation.

Turning Grill Off

•Turn all knobs to the 

OFF

 position. Turn LP cylinder 

OFF

 by

turning hand-wheel clockwise to a full stop.

Ignitor Check

•Turn gas off at LP cylinder.

 Press and hold electronic ignitor 

button.  "Click" should be heard and spark seen each time 
between each collector box or burner and electrode. See 

"Troubleshooting"

 if no click or spark.

Valve Check

•Important: Make sure gas is off at LP cylinder before 

checking valves

.  Knobs lock in 

OFF

 position. To check

valves, first push in knobs and release, knobs should spring 
back. If knobs do not spring back, replace valve assembly 
before using grill. Turn knobs to

 LOW

 position then turn back to  

position. Valves should turn smoothly.  

Hose Check

Before each use, check to see if hoses are cut or worn. 

Replace damaged hoses before using grill. Use only 
valve/hose/regulator specified by manufacturer.

General Grill Cleaning 

•Do not mistake brown or black accumulation of grease and 

smoke for paint.  Interiors of gas grills are not painted at the 
factory 

(and should never be painted)

. Apply a strong solution 

of detergent and water or use a grill cleaner with scrub brush 
on insides of grill lid and bottom. Rinse and allow to completely 
air dry. 

Do not apply a caustic grill/oven cleaner to painted 

surfaces.

 

• 

Plastic parts: 

Wash with warm soapy water and wipe dry.

?

 

Do not use citrisol, abrasive cleaners, degreasers or a 

concentrated grill cleaner on plastic parts. Damage to and 
failure of parts can result. 

•Porcelain surfaces: 

Because of glass-like composition, most 

residue can be wiped away with baking soda/water solution or 
specially formulated cleaner.

 

Use nonabrasive scouring powder 

for stubborn stains.

•Painted surfaces: 

Wash with mild detergent or nonabrasive 

cleaner and warm soapy water. Wipe dry with a soft 
nonabrasive cloth.

•Stainless steel surfaces: 

To maintain your grill’s high quality 

appearance, wash with mild detergent and warm soapy water 
and wipe dry with a soft cloth after each use. Baked-on grease 
deposits may require the use of an abrasive plastic cleaning 
pad. Use only in direction of brushed finish to avoid damage. 
Do not use abrasive pad on areas with graphics.

• Cooking surfaces:

 If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

OFF 

 

HI

LOW

?

 

 Do not lean over grill while lighting.

1. 

Turn 

OFF

 all gas burner control valves.

2. 

Turn 

ON

 gas at LP cylinder.

through 6 for the remaining section of the grill.

Summary of Contents for 463270309

Page 1: ...484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D...

Page 2: ...ad and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appl...

Page 3: ...NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreat...

Page 4: ...OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include collar to prote...

Page 5: ...ecision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchang...

Page 6: ...ly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Corr...

Page 7: ...peating steps 4 through 6 for each burner Safety Tips Before opening LP cylinder valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP cylinder valve Ne...

Page 8: ...ark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lo...

Page 9: ...e instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove...

Page 10: ...leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If th...

Page 11: ...e cuts of meat and poultry A pan can be placed underneath the meat to catch Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 12: ...arinades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to gr...

Page 13: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 14: ...applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer mis...

Page 15: ...LATOR ASSY 500 FIREBOX T 1 MAIN CONTROL PANEL U 1 ELECTRONIC IGNITION MODULE V 1 HEAT SHIELD F EI MODULE W 1 X 1 ELECTRODE WIRE F SIDEBURNER Y 5 BEZEL F CONTROL KNOB Z 5 CONTROL KNOB AA 1 CART UPPER B...

Page 16: ...PARTS DIAGRAM 16 QQ O A B C C D D E F G H I M N O O P P P P Q Q Q R V X Y Z J K L S T U AA BB CC DD EE FF GG HH II MM NN OO PP RR VV WW XX W JJ KK LL SS TT UU UU UU UU VV SS Z Z Z Z Y Y Y Y...

Page 17: ...t side of bottom shelf 7mm lock washer 7mm flat washer Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Locking caster Bottom shelf Fixed caster Re...

Page 18: ...panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to sid...

Page 19: ...ng one 1 4 20x1 screw 7mm lock washer and 7mm Attach right side shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A flat washer in lower hole shown B flat washer sho...

Page 20: ...ge on left sideburner shelf into side shelf brackets on side of firebox Attach rear of shelf using one screw 7mm lock washer and 7mm Attach left sideburner shelf using three 1 4 20x3 4 screws 7mm lock...

Page 21: ...stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place side...

Page 22: ...HAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART Front brace 1 4 20x1 screw 7mm lock washer 7mm flat washer Door Hinge Pin 22 for clarity of illustration Note some p...

Page 23: ...ck panel Attach front shield tabs under front brace and attach right and Insert left and right grease tray rails into slots left rails under front brace with three 8x3 8 self tapping screws shown B R...

Page 24: ...he back of the Electronic Ignition Module Total 5 connections Connect the two wires A and B from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switchterminals are larg...

Page 25: ...nt safety instructions before using CAUTION Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Regulator Cylinder screw Cylinder valve must fa...

Page 26: ...ace the cap electronic ignition cap 19 26 AA Battery Electronic Ignition Cap On back of grill slide grease tray into opening in upper back panel CAUTION Failure to install grease tray will cause hot g...

Page 27: ...de Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylind...

Page 28: ...See Troubleshooting Integrated Electronic Ignition section Inspect wire insulation and proper connections Replace wires if insulation is broken See Match Lighting section of Use and Care Check for ga...

Page 29: ...right direction Is the gap too big Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All s...

Page 30: ...NOTES 30...

Page 31: ...REGTEMP REV00 31...

Page 32: ......

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