Char-Broil 463270309 Product Manual Download Page 28

Troubleshooting (

continued

)

Problem

Burner(s) will not  light 
using ignitor.

Burner(s) will not
match light.

Sudden drop in gas
flow or low flame.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback...
(fire in burner tube(s)).

Unable to fill LP tank.

One burner does not 
light from other 
burner(s).

Possible Cause

•Faulty electronic ignition circuit.

•Sparking somewhere other than 

between burner and electrode.

•See 

“GAS ISSUES:”

 on previous page.

•Improper method of match-lighting.

•Out of gas.

•Excess flow valve tripped.

•Vapor lock at coupling nut/LP tank 

connection.

•High or gusting winds.

•Low on LP gas.

•Excess flow valve tripped.

•Grease buildup.

•Excessive fat in meat.

•Excessive cooking temperature.

•Grease trapped by food buildup around 

burner system.

•Burner and/or burner tubes are blocked.

•Some dealers have older fill nozzles 

with worn threads.

•Grease buildup or food particles in 

end(s) of carryover tube(s).

Prevention/Solution

•See Troubleshooting Integrated Electronic Ignition section.

•Inspect wire insulation and proper connections. Replace wires if 

insulation is broken.

•See “Match-Lighting” section of Use and Care.

•Check for gas in LP tank.

•Turn off knobs, wait 30 seconds and light grill. If flames are still low, 

turn off knobs and LP tank valve. Disconnect regulator. Reconnect 
regulator and leak-test. Turn on LP tank valve, wait 30 seconds and 
then light grill.

•Turn off knobs and LP tank valve. Disconnect coupling nut from 

tank. Reconnect and retry.

•Turn front of grill to face wind or increase flame height.

•Refill LP tank.

•Refer to “Sudden drop in gas flow” above.

•Clean burners and inside of grill/firebox.

•Trim fat from meat before grilling.

•Adjust (lower) temperature accordingly.

•Turn knobs to OFF. Turn gas off at LP tank. Leave lid in position and 

let fire burn out. After grill cools, remove and clean all parts.

•Turn knobs to OFF. Clean burner and/or burner tubes. See burner 

cleaning section of Use and Care manual.

•The worn nozzles don’t have enough “bite” to engage the valve. Try 

a second LP dealer.

•Clean carry-over tube(s) with wire brush.

28    

Summary of Contents for 463270309

Page 1: ...484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D...

Page 2: ...ad and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appl...

Page 3: ...NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreat...

Page 4: ...OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include collar to prote...

Page 5: ...ecision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchang...

Page 6: ...ly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Corr...

Page 7: ...peating steps 4 through 6 for each burner Safety Tips Before opening LP cylinder valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP cylinder valve Ne...

Page 8: ...ark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lo...

Page 9: ...e instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove...

Page 10: ...leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If th...

Page 11: ...e cuts of meat and poultry A pan can be placed underneath the meat to catch Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 12: ...arinades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to gr...

Page 13: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 14: ...applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer mis...

Page 15: ...LATOR ASSY 500 FIREBOX T 1 MAIN CONTROL PANEL U 1 ELECTRONIC IGNITION MODULE V 1 HEAT SHIELD F EI MODULE W 1 X 1 ELECTRODE WIRE F SIDEBURNER Y 5 BEZEL F CONTROL KNOB Z 5 CONTROL KNOB AA 1 CART UPPER B...

Page 16: ...PARTS DIAGRAM 16 QQ O A B C C D D E F G H I M N O O P P P P Q Q Q R V X Y Z J K L S T U AA BB CC DD EE FF GG HH II MM NN OO PP RR VV WW XX W JJ KK LL SS TT UU UU UU UU VV SS Z Z Z Z Y Y Y Y...

Page 17: ...t side of bottom shelf 7mm lock washer 7mm flat washer Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Locking caster Bottom shelf Fixed caster Re...

Page 18: ...panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to sid...

Page 19: ...ng one 1 4 20x1 screw 7mm lock washer and 7mm Attach right side shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A flat washer in lower hole shown B flat washer sho...

Page 20: ...ge on left sideburner shelf into side shelf brackets on side of firebox Attach rear of shelf using one screw 7mm lock washer and 7mm Attach left sideburner shelf using three 1 4 20x3 4 screws 7mm lock...

Page 21: ...stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place side...

Page 22: ...HAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART Front brace 1 4 20x1 screw 7mm lock washer 7mm flat washer Door Hinge Pin 22 for clarity of illustration Note some p...

Page 23: ...ck panel Attach front shield tabs under front brace and attach right and Insert left and right grease tray rails into slots left rails under front brace with three 8x3 8 self tapping screws shown B R...

Page 24: ...he back of the Electronic Ignition Module Total 5 connections Connect the two wires A and B from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switchterminals are larg...

Page 25: ...nt safety instructions before using CAUTION Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Regulator Cylinder screw Cylinder valve must fa...

Page 26: ...ace the cap electronic ignition cap 19 26 AA Battery Electronic Ignition Cap On back of grill slide grease tray into opening in upper back panel CAUTION Failure to install grease tray will cause hot g...

Page 27: ...de Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylind...

Page 28: ...See Troubleshooting Integrated Electronic Ignition section Inspect wire insulation and proper connections Replace wires if insulation is broken See Match Lighting section of Use and Care Check for ga...

Page 29: ...right direction Is the gap too big Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All s...

Page 30: ...NOTES 30...

Page 31: ...REGTEMP REV00 31...

Page 32: ......

Reviews: