Char-Broil 463269211 Product Manual Download Page 13

Page: 13 / 32

PARTS LIST

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.

Key

Qty

Description

LOCKING CASTER

FIXED CASTER

BOTTOM SHELF

DOOR MAGNET ASSEMBLY

LEFT SIDE PANEL

RIGHT SIDE PANEL

LOWER BACK PANEL

GROMMET, F/ HOSE, SMALL

FIREBOX

HEAT SHIELD, F/ CONTROL PANEL

MATCH HOLDER

MAIN BURNER

ELECTRODE, F/MAIN BURNER,
900MM WIRE

ELECTRODE, F/MAIN BURNER,
600MM WIRE

FLAME CARRYOVER TUBE

IGNITER SWITCH MODULE

HOSE VALVE REGULATOR

CONTROL PANEL, TOP

CONTROL PANEL, BOTTOM

HEAT SHIELD, F/ HOSE GUARD

PIN, F/ DOOR

BEZEL, F/ CONTROL KNOB

CONTROL KNOB

TOP LID

TOP LID HANDLE

INNER INSERT, F/ TOP LID

RUBBER BUMPER, RECTANGULAR,
F/ LID

RUBBER BUMPER, ROUND, F/ LID

LOGO PLATE

TEMPERATURE GAUGE, UFC
MOUNTED

HARDWARE F/ TOP LID ASSEMBLY

FRONT BRACE

RIGHT SIDE SHELF

SKIRT, RIGHT SHELF

TOWEL BAR

LEFT SIDE SHELF

UPPER FASCIA (SKIRT), F/ LEFT
SHELF

DRIP PAN, F/ SIDE BURNER

Key

Qty

Description

LID, F/ SIDE BURNER

LOWER FASCIA W/ ART, F/ LEFT
SIDE SHELF

UPPER BACK PANEL, CART

BEZEL, F/ SB CONTROL KNOB

SIDEBURNER

ELECTRODE, F/ SIDEBURNER

ELECTRODE WIRE, F/ SIDEBURNER

SIDEBURNER GRATE

TANK HEAT SHIELD

ELECTRONIC IGNITION MODULE

CAP, F/ ELECTRONIC IGNITION
MODULE

LEFT DOOR, NO HANDLE

DOOR HANDLE

RIGHT DOOR, NO HANDLE

AAA

FLAME TAMER

BBB

COOKING GRATE, MAIN

CCC

WARMING RACK

DDD

CYLINDER SCREW F/ TANK SECURE

EEE

GREASE TRAY

FFF

LIGHT SWITCH

GGG

HALOGEN LIGHT ASSEMBLY

HHH

COVER BOX, F/ LIGHT

III

HOSE CLIPS

JJJ

GROMMET, F/ REGULATOR HOLE

KKK

CONDIMENT TRAY

LLL

12 VOLT ADAPTER

MMM

EMITTER, F/ COOKING GRATE

NOT Pictured

Key

Qty

Description

…

CASTER PIN

…

HARDWARE PACK

…

ASSEMBLY MANUAL, ENGLISH

…

ASSEMBLY MANUAL, SPANISH

…

CLEANING TOOL

Summary of Contents for 463269211

Page 1: ...That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild WestTradition and the following marks The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto Clean Chef Tested Commercial Series Desi...

Page 2: ...rdous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately ...

Page 3: ...helf Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation ...

Page 4: ... unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not...

Page 5: ...as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas ...

Page 6: ...n LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Cal...

Page 7: ...repeating steps 4 through 6 for each burner Safety Tips Before opening LP cylinder valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP cylinder valve Never move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid burns and splatters Maximum load for sideburner and side shelf is 10 lbs The grease tray mus...

Page 8: ...spark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn...

Page 9: ... Burner tubes must reengage valve openings See illustrations at right 10 Attach electrode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace troughs and cooking grates Correct burner to valve engagement 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and troughs 3 Remove cotter pins and...

Page 10: ...ke sure light switch on the control panel is in the OFF position and adapter plug is disconnected from outlet Release the screw securing the light socket Take out the socket and remove the lens Pull out the bulb and replace with a new bulb Step 1 Step 2 Step 3 Step 4 Reverse instructions from step 2 through step 1 to re install socket Bulb Specification Bulb Type Halogen Wattage 10 W per bulb Volt...

Page 11: ... if a Ground Fault Interrupter protector exists Do not use this appliance if the circuit does not have GFI protection Do not plug this appliance into an indoor circuit 2 Unplug from the outlet when not in use and before cleaning Allow to cool before putting on or taking off parts 3 Do not operate grill with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner 4...

Page 12: ...acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRA...

Page 13: ...PLATE DD 3 TEMPERATURE GAUGE UFC MOUNTED EE 1 HARDWARE F TOP LID ASSEMBLY FF 1 FRONT BRACE GG 1 RIGHT SIDE SHELF HH 1 SKIRT RIGHT SHELF II 1 TOWEL BAR JJ 1 LEFT SIDE SHELF KK 1 UPPER FASCIA SKIRT F LEFT SHELF LL 1 DRIP PAN F SIDE BURNER Key Qty Description MM 1 LID F SIDE BURNER NN 1 LOWER FASCIA W ART F LEFT SIDE SHELF OO 1 UPPER BACK PANEL CART PP 1 BEZEL F SB CONTROL KNOB QQ 1 SIDEBURNER RR 1 E...

Page 14: ...H D A D D ZZ JJJ GG HH II J K R S Q T JJ TT LL UU EEE KK NN QQ RR PP XX YY YY L M N N L L O O AAA CCC Y AA CC BB I DDD FF VV W SS OO E F G B B WW MM EE BBB MMM C P FFF V V V W W W X Z AA GGG GGG HHH KKK U LLL DD III 14 ...

Page 15: ... 2 screw 7mm lock washer 15 Locking caster Bottom shelf Fixed caster Rear Front 1 Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf until secure Remove the Bent U Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking c...

Page 16: ...bottom shelf using one 1 4 20x1 2 screw and 7mm lock washer shown B shown A A 4mm flat 8 Nut Adapter 8 32x3 8 4mm lock screw washer washer B Lower back panel 1 4 20x1 2 screw 1 4 20x1 2 screw lock washer 7mm lock washer 7mm Adapter Insert temperature gauge stem into the biger hole above knob shown A Make sure the gauge is pushed in as far as it will go then push the gauge downward until it clips i...

Page 17: ...ach side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED AS ILLUSTRATED BELOW 5 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging inside the cart Grill head must face open side of cart Regulator hose Grill head ...

Page 18: ...of shelf using one 1 4 20x3 4 screw 7mm lock washer fiber washer and 1 4 nut shown D E Attach right side shelf front using the two screws and washers which were removed from right side of fire box shown C A remove B Side shelf Right side shelf bracket C Screw Screws and washers removed from right side of firebox front Washer D 1 4 20x3 4 Screw E 1 4 Nut Washer 7mm lock Fiber washer Pliers needed ...

Page 19: ...lock washer fiber washer and 1 4 Nut shown E F Attach front of side shelf using the three screws and washers which were removed from left side of firebox front shown D 5mm lock washer Side shelf Left side shelf bracket 5mm flat washer 10x3 8 screw 1 4 20x3 4 A C Left side lower fascia inside Left side upper fascia Inside of left side shelf D screw washer 19 B remove Screws and washers removed from...

Page 20: ...o valve stem Screws and Washers removed from valve bracket Note Use upper and lower holes on fascia to attach bezel Sideburner valve bracket Valve stem Screw Lock washer Control knob bezel 8 32x3 8 screw 4mm lock washer Valve stem Sideburner shelf fascia 9 A On back of grill place upper back panel between side panels and above lower back panel Secure upper back panel in lower holes using one1 4 20...

Page 21: ...or Wire Electrode Sideburner grate B 11 Insert sideburner burner into left shelf shelf shown A The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut shown B Make sure burner tube engages sideburner valve shown C B A Sideburner burner Sideburner drip pan Sideburner drip pan Burner tube V a l v e C Wing nut 21 ...

Page 22: ...13 Connect Adapter wire harness and Light wire harness Adapter Light wire harness Adapter wire harness Lower back panel Inside 22 ...

Page 23: ...ectrodes and sideburner electrode into the back of the Electronic Ignition Module Total 4 connections shown A Connect the two wires a and b from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switchterminals are larger than electrode terminals and should only be installed in location shown as a b Total 2 connections shown A ignition module Electronic Left side panel...

Page 24: ... brackets which were attached on the door inside shown as below Condiment basket Bracket 24 Insert hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door Hinge pin on bottom of door Top of door PRESS Left door Right door ...

Page 25: ...e two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox shown C Note Some parts omitted for clarity of illustration Assembled warming rack Warming rack Place stainless steel emitters onto the firebox shown A Place cooking grates onto the stainless steel emitters shown B A Stainless steel emitter B C IMPORTANT Stainless steel emitte...

Page 26: ...n bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Regulator LP Cylinder not included Cylinde...

Page 27: ...e Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Haza...

Page 28: ...s in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refi...

Page 29: ...ctions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correc...

Page 30: ...NOTES 30 ...

Page 31: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 31 ...

Page 32: ......

Search results

Summary of Contents for 463269211

Reviews:

Related manuals for 463269211

Brands by name

Popular brands

Char-Broil 463269211, Product Manual

Search results

Summary of Contents for 463269211

Reviews:

Related manuals for 463269211

Brands by name

Popular brands