Char-Broil 463261508 Product Manual Download Page 9

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas off at control knobs and LP tank.

2.

Remove cooking grates and flame tamers. 

3.

Remove screws and carryover tubes from rear of burners.

4.

Remove screw and washers to disengage burner from 
bracket on firebox.

5.

Remove screws to detach electrode from burner. Electrode 
should remain in firebox.

6.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

7.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

8.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

9.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

10. Attach electrode to burner.
11. Carefully replace burners.
12. Attach burners to brackets on firebox.
13. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

Correct

burner-to-valve

engagement

CAUTION

Fire

box

Car

ryov

er tu

be

Firebox

burner

bracket

463261508  •  9

Electrode

SPIDER ALERT!

VALVE

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturer.

• When LP tank is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• If the outdoor cooking gas appliance is not in use, the gas must 

be turned off at the supply tank. Storage of an outdoor cooking 
gas appliance indoors is permissible only if the tank is 
disconnected and removed from the appliance.

• Store grill indoors ONLY if LP tank is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

Summary of Contents for 463261508

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purchase...

Page 3: ...25 Limited Warranty 26 Registration Card 27 463261508 3 WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warr...

Page 4: ...mable and may ignite unexpectedly when mixed with air LP Tank Filling Use only licensed and experienced dealers LP dealer must purge new tank before filling Dealer should NEVER fill LP tank more than...

Page 5: ...cision fill test and certify their tanks Exchange your tank only for an OPD safety feature equipped tank as described in the LP Tank section of this manual Always keep new and exchanged LP tanks in up...

Page 6: ...ning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below...

Page 7: ...preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean...

Page 8: ...Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degrea...

Page 9: ...es and attach to burners Replace flame tamers and cooking grates Correct burner to valve engagement CAUTION Firebox Carryover tube Firebox burner bracket 463261508 9 Electrode SPIDER ALERT VALVE CONTR...

Page 10: ...o avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperat...

Page 11: ...your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade fro...

Page 12: ...g Screw 4 8x3 8 Stainless Screw 2 4mm Flat Washer 2 5mm Fiber Washer 26 7mm Flat Washer 2 10 24x3 8 Screw 18 1 4 20x1 2 Screw 8 1 4 20x1 Screw 4 4mm Lock Washer 2 5mm Lock Washer 26 7mm Lock Washer 2...

Page 13: ...463261508 13 PARTS DIAGRAM Model No 463261508 UU II LL SS RR S W AA EE V V DD BB CC D M HH R N E FF GG L V I G U Z Z Y Y T OO PP Q O J WW K QQ PP P H F B C A B C JJ KK 1 KK 2 KK 2 MM TT NN X XX YY...

Page 14: ...two locking casters at the rear of the bottom shelf and the two fixed casters at the front Use the provided caster wrench to fully tighten casters Locking caster Bottom shelf Fixed caster Rear Front L...

Page 15: ...els Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side p...

Page 16: ...ete in later steps 16 463261508 5 Insert front brace under control panel and between cart side panels Secure using 2 1 4 20x1 screws 7mm lock washers and 7mm flat washers on each side NOTE MAKE SURE T...

Page 17: ...mbly into rectangular slots in side of firebox Attach rear of shelf using 1 4 20x1 2 screw 7mm lock washer and 7mm flat washer in upper hole Use 1 1 4 20x1 screw 7mm lock washer and 7mm flat washer in...

Page 18: ...s sideburner control knob onto valve stem Control knob Control knob bezel Insert sideburner burner into left shelf making sure burner tube engages sideburner valve A Center stud on bottom of burner fi...

Page 19: ...tab together under front brace with 1 8x3 8 self tapping screw 8x3 8 12 11 Under sideburner shelf attach sideburner ignitor wire to electrode A Place burner cap onto sideburner B Attach sideburner cap...

Page 20: ...align hinge hole on top of door and release hinge pin into door Left door Hinge pin on bottom of door Top of door PRESS Install flame tamers by sliding one end of each flame tamer into slots at front...

Page 21: ...ce tank into hole in bottom shelf Make sure tank valve is facing front of grill Secure tank with tank screw under bottom shelf Insert regulator through large hole in left side panel See Use Care secti...

Page 22: ...e to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease tray Unscrew electronic ignition button on front of control panel Insert AA batt...

Page 23: ...ctions are made Replace LP tank Turn off LP tank valve Return LP tank to gas supplier Turn off LP tank valve Remove regulator from tank and visually inspect rubber seal for damage See LP Tank Leak Tes...

Page 24: ...rticles in end s of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace...

Page 25: ...owel to remove moisture Replace cracked or broken electrodes Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond F...

Page 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your p...

Page 27: ...Number N mero telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse...

Page 28: ...ure your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP tank Overfilled tanks may cause freeze up of regulator Check tubes for spider w...

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