Char-Broil 463261508 Product Manual Download Page 1

THIS GRILL IS FOR OUTDOOR USE ONLY.

If you have questions or need assistance during assembly, please call 

.

To insure your satisfaction and for follow-up service,

 register your grill online at www.grillregistration.com

1-800-241-7548

463261508 • 80016527 • 03-06-08

CAUTION:

Read and follow all safety statements, assembly 
instructions, and use and care directions before 
attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could 
result in serious personal injury and/or property 
damage.

CAUTION:

Some parts may contain sharp edges – especially as 
noted in the manual! Wear protective gloves if 
necessary.

MODEL 463261508 • PRODUCT GUIDE

Summary of Contents for 463261508

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purchase...

Page 3: ...25 Limited Warranty 26 Registration Card 27 463261508 3 WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warr...

Page 4: ...mable and may ignite unexpectedly when mixed with air LP Tank Filling Use only licensed and experienced dealers LP dealer must purge new tank before filling Dealer should NEVER fill LP tank more than...

Page 5: ...cision fill test and certify their tanks Exchange your tank only for an OPD safety feature equipped tank as described in the LP Tank section of this manual Always keep new and exchanged LP tanks in up...

Page 6: ...ning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below...

Page 7: ...preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean...

Page 8: ...Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degrea...

Page 9: ...es and attach to burners Replace flame tamers and cooking grates Correct burner to valve engagement CAUTION Firebox Carryover tube Firebox burner bracket 463261508 9 Electrode SPIDER ALERT VALVE CONTR...

Page 10: ...o avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperat...

Page 11: ...your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade fro...

Page 12: ...g Screw 4 8x3 8 Stainless Screw 2 4mm Flat Washer 2 5mm Fiber Washer 26 7mm Flat Washer 2 10 24x3 8 Screw 18 1 4 20x1 2 Screw 8 1 4 20x1 Screw 4 4mm Lock Washer 2 5mm Lock Washer 26 7mm Lock Washer 2...

Page 13: ...463261508 13 PARTS DIAGRAM Model No 463261508 UU II LL SS RR S W AA EE V V DD BB CC D M HH R N E FF GG L V I G U Z Z Y Y T OO PP Q O J WW K QQ PP P H F B C A B C JJ KK 1 KK 2 KK 2 MM TT NN X XX YY...

Page 14: ...two locking casters at the rear of the bottom shelf and the two fixed casters at the front Use the provided caster wrench to fully tighten casters Locking caster Bottom shelf Fixed caster Rear Front L...

Page 15: ...els Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side p...

Page 16: ...ete in later steps 16 463261508 5 Insert front brace under control panel and between cart side panels Secure using 2 1 4 20x1 screws 7mm lock washers and 7mm flat washers on each side NOTE MAKE SURE T...

Page 17: ...mbly into rectangular slots in side of firebox Attach rear of shelf using 1 4 20x1 2 screw 7mm lock washer and 7mm flat washer in upper hole Use 1 1 4 20x1 screw 7mm lock washer and 7mm flat washer in...

Page 18: ...s sideburner control knob onto valve stem Control knob Control knob bezel Insert sideburner burner into left shelf making sure burner tube engages sideburner valve A Center stud on bottom of burner fi...

Page 19: ...tab together under front brace with 1 8x3 8 self tapping screw 8x3 8 12 11 Under sideburner shelf attach sideburner ignitor wire to electrode A Place burner cap onto sideburner B Attach sideburner cap...

Page 20: ...align hinge hole on top of door and release hinge pin into door Left door Hinge pin on bottom of door Top of door PRESS Install flame tamers by sliding one end of each flame tamer into slots at front...

Page 21: ...ce tank into hole in bottom shelf Make sure tank valve is facing front of grill Secure tank with tank screw under bottom shelf Insert regulator through large hole in left side panel See Use Care secti...

Page 22: ...e to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease tray Unscrew electronic ignition button on front of control panel Insert AA batt...

Page 23: ...ctions are made Replace LP tank Turn off LP tank valve Return LP tank to gas supplier Turn off LP tank valve Remove regulator from tank and visually inspect rubber seal for damage See LP Tank Leak Tes...

Page 24: ...rticles in end s of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace...

Page 25: ...owel to remove moisture Replace cracked or broken electrodes Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond F...

Page 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your p...

Page 27: ...Number N mero telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse...

Page 28: ...ure your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP tank Overfilled tanks may cause freeze up of regulator Check tubes for spider w...

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