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CAUTION

Storing Your Grill

•Clean cooking grates.
•Store in dry location.
•When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

•Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturer.

•Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

•When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

Electrode

SPIDER ALERT!

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

SPIDER AND WEBS

INSIDE BURNER TUBE

Burner

SPIDER WEBS

INSIDE VENTURI

VALVE

CONTROL PANEL

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas OFF at control knobs and LP cylinder.

2.

Remove cooking grates and flame tamers. 

3.

Remove screws and carryover tubes from rear of burners.

4.

Remove screw and washers to disengage burner from 
bracket on firebox.

5.

Remove screws to detach electrode from burner. Electrode 
should remain in firebox.

6.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

7.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

8.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

9.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

10. Attach electrode to burner.
11. Carefully replace burners.
12. Attach burners to brackets on firebox.
13. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

Correct

burner-to-valve

engagement

9  

Summary of Contents for 463250710

Page 1: ...D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D...

Page 2: ...g means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away fro...

Page 3: ...f 3 Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for us...

Page 4: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 5: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 6: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution on...

Page 7: ...is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notic...

Page 8: ...ll while lighting 3 Open lid during lighting 4 Place match into match holder hanging from side of cart Light match place into lighting hole on right or left side of firebox 5 Push in and turn far righ...

Page 9: ...instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove s...

Page 10: ...10...

Page 11: ...of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement w...

Page 12: ...ELD F ELECTRONIC MODULE CC 1 IGNITOR WIRE F SIDEBURNER DD 1 LOWER PANEL REAR CART EE 2 GROMMET FF 1 HEAT SHIELD F TANK GG 1 FRONT BRACE LEFT HH 1 FRONT BRACE RIGHT II 1 BOTTOM SHELF JJ 2 CASTER LOCKIN...

Page 13: ...I J K L M N O P Q R S T U V W W W X Y Z AA BB CC DD EE FF GG HH II JJ KK LL MM NN OO OO OO PP QQ AAA AAA BBB CCC DDD EEE FFF GGG HHH III JJJ KKK LLL MMM NNN OOO PPP PPP RR SS TT UU VV WW XX YY ZZ ZZ U...

Page 14: ...2 screw two 7mm flat washers and two7mm lock washers at the rear shelf flange shown C Attach three 1 4 20x1 2 screws 7mm flat washers and 7mm lock washers to front shelf flange shown D Only right shel...

Page 15: ...nge 4mm lock washer 4mm flat washer comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were Place...

Page 16: ...Insert sideburner burner into left shelf shelf shown A The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut shown B...

Page 17: ...mp Tank gauge wire Tank gauge wire Tank gauge Place temperature probe to the clamp on the right side panel shown A Make the tank gauge wire go through the hole on the right side shelf and insert to th...

Page 18: ...e sure the griddle pins are put into the holes on the shelf 18 Griddle Side burner Cooking Grate 6 Place the Condiment Basket on the Left door inside make sure insert the legs of the Condiment Basket...

Page 19: ...nto Firebox show A Second place two Trough Assy onto Firebox Align trough pins with the holes on firebox Make sure they are put in the right direction as show in B 19 A R e a r F r o n t Trough Middle...

Page 20: ...Cooking Grate Warming rack 8 Place cooking grates onto the firebox as shown Place the warming rack onto the the firebox Make sure insert the warming rack ends into the holes properly shown as below 20...

Page 21: ...and storage Regulator Tank Valve Facing Front LP Tank not included LP TANK IS SOLD SEPARATELY Fill and leak check the tank before attaching to grill and regulator see Use Care section Once tank has be...

Page 22: ...Battery Cap Battery Positive side up towards Cap 10 Unscrew battery cap on left side panel Insert AA battery into ignitor negative end first Replace button 22...

Page 23: ...valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Lea...

Page 24: ...ill If flames are still low turn off knobs and LP tank valve Disconnect regulator Reconnect regulator and leak test Turn on LP tank valve wait 30 seconds and then light grill Turn off knobs and LP tan...

Page 25: ...right direction Is the gap too big Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All s...

Page 26: ...NOTES 26...

Page 27: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 27...

Page 28: ......

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