Char-Broil 463250511 Product Manual Download Page 27 | Manualshive

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11

Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed

Orifice and Orifice Removal Tool for converting back to LP Tank Gas. No replacement Orifice is required.

10

Open Sideburner lid and remove the Sideburner Gate.
Beneath Sideburner shelf, remove Wingnut.
Remove Sideburner from shelf.

Wingnut

Sideburner

Orifice Removal Tool

Valve

Orifice

Sideburner Grate

Outdoor Stove & Griddle Conversion

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Summary of Contents for 463250511

Page 1: ...Grills Grill 2 Go Grill 2 Go Express Grill Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Q...

Page 2: ...d follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance...

Page 3: ...f 3 Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for us...

Page 4: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 5: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 6: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution on...

Page 7: ...clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease o...

Page 8: ...bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot OFF Main Burner Match Lighting Do not lean over grill while lighting 3 Open li...

Page 9: ...Burner tubes must reengage valve openings See illustrations at right 10 Attach electrode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes a...

Page 10: ...of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement w...

Page 11: ...F CART T 1 RIGHT SIDE PANEL F CART U 1 CAP F ELECTRONIC MODULE V 1 ELECTRONIC MODULE W 1 LOWER BACK PANEL F CART X 1 HEAT SHIELD F TANK Y 1 FRONT BRACE W DOOR MAGNET Z 1 UPPER BACK PANEL F CART AA 1 L...

Page 12: ...PARTS DIAGRAM 12 A B C D E G H I J K WW L M N O P Q Q R R S T U V W X Y Z AA BB BB CC DD EE FF GG HH II JJ KK LL MM NN OO PP QQ RR SS TT UU VV WW F...

Page 13: ...crews Right side panel Locking caster Bottom shelf Non lock caster Rear Front Bent U pin A Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it in place shown A S...

Page 14: ...of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bott...

Page 15: ...s complete in later steps 1 4 20x1 screw fiber washer Insert front brace under control panel and between cart side panels Make sure door hinge pins are on the top side and facing the front 1 4 20x1 fi...

Page 16: ...lange on right side shelf into side shelf brackets on right side of firebox shown B side shelf bracket B 1 4 20x3 4 Screw 8x3 8 self tapping screw Large flat washer 1 4 nut C 1 4 20x1 screw Attach fro...

Page 17: ...firebox shown B side shelf bracket B 10 24x3 8 screw 5mm flat Washer left side fascia A 1 4 20x3 4 screw 1 4 nut 5mm lock Washer C D E Attach front of shelf using two 8x3 8 self tapping screws and lar...

Page 18: ...fascia Align small holes on bezel with upper and lower holes on B Press sideburner control knob onto valve stem shown valve stem 8 32x3 8 4mm Lock washer screw B Note Make sure to set the Bezel with t...

Page 19: ...e to electrode Make sure burner tube engages sideburner valve shown B Secure burner to sideburner drip pan with Wing nut shown B Burner tube Sideburner drip pan Sideburner A Burner tube Electrode Wing...

Page 20: ...s a and b from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switchterminals are larger than electrode terminals and should only be installed in location shown as a b...

Page 21: ...upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door pin on bottom of door Top of door PRESS 14 Left door Trough pin Trough Right door Place trough into fire...

Page 22: ...shelf Make sure tank valve is facing front of grill Secure tank with tank screw under bottom shelf Insert regulator through large hole in right side panel See Use Care section of this manual to perfor...

Page 23: ...ift back of Burner while sliding Burner out of Firebox disengaging burners from Valves 3 Hitch Pin Hitch Pin Carryover Tube Burner Burner Insert Orifice Removal Tool provided with Kit into Firebox Bur...

Page 24: ...re fully tightening Note New Bezels will change the rotation for the Control Knob to properly control ignition and flames for your grill Press Control Knob back onto Valve Stems Make adjustments to Be...

Page 25: ...from shelf Wingnut Sideburner Grate Orifice Removal Tool Using the provided Orifice Removal Tool unscrew the Orifice from the end of the Sideburner Valve Save removed Orifice and Orifice Removal Tool...

Page 26: ...illustration below and press Control Knob back onto Valve Stem Return Sideburner to shelf Make sure Burner engages Sideburner Valve See illustration below for correct burner to valve engagement Refer...

Page 27: ...and Orifice Removal Tool for converting back to LP Tank Gas No replacement Orifice is required 10 Open Sideburner lid and remove the Sideburner Gate Beneath Sideburner shelf remove Wingnut Remove Sid...

Page 28: ...lustration below and press Control Knob back onto Valve Stem Return Sideburner to shelf Make sure Burner engages Sideburner Valve See illustration below for correct burner to valve engagement Referenc...

Page 29: ...LP Regulator Hose Assembly from Manifold Connection Save removed LP Manifold Connection for converting back to LP Tank Gas Your Grill may differ from illustration shown LP Regulator Hose Assembly Man...

Page 30: ...e house piping Figure C below shows properly connected hose and socket CAUTION The quick disconnect socket should never be connected to the grill Direction of gas flow is indicated on the socket Figur...

Page 31: ...Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP C...

Page 32: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 33: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 34: ...NOTES 34...

Page 35: ...35 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240...

Page 36: ......

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