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DANGER:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
cylinder.

Gas leaking from LP 
cylinder valve.

Gas leaking between 
LP cylinder and 
regulator connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Continued on next 
page.

Possible Cause

Possible Cause

• Damaged hose.

• Mechanical failure due to rusting or 

mishandling.

• Failure of cylinder valve from 

mishandling or mechanical failure.

• Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner tube section of burner due 

to blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not 

fully connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at 

crack.”

• Electrode tip not in proper position.

• Wire and/or electrode covered with 

cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) between 

ignitor and electrode.

• Dead battery.

Prevention/Solution

Prevention/Solution

• Turn off gas at LP cylinder or at source on natural gas systems. If 

anything but burned, replace valve/hose/regulator. If burned, 
discontinue use of product until a plumber has investigated cause 
and corrections are made.

• Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

• Turn off LP cylinder valve. Remove regulator from cylinder and 

visually inspect rubber seal for damage. See LP Cylinder Leak Test 
and Connecting Regulator to the LP Cylinder.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After fire is out and grill is cold, remove 
burner and inspect for spider nests or rust. See Natural Hazard 
and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After cooling, clean food particles and 
excess grease from inside firebox area, grease tray, and other 
surfaces.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty, 

refer to “Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP cylinder. 

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not use 
tools.

• Replace electrode(s).

Main Burners:
• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

• Clean wire and/or electrode with rubbing alcohol and clean swab.

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

• Replace with a new alkaline battery.

Troubleshooting

• For a grill equipped with the AUTO-CLEAN™ feature, make sure
  the AUTO-CLEAN™ valve is set to “Grill”

26

Summary of Contents for 463250212

Page 1: ...ill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assis...

Page 2: ...each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues k...

Page 3: ...lectrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical...

Page 4: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Page 5: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 6: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 7: ...at steps 4 through 7 for the remaining main burners 5 Push and hold ELECTRONIC IGNITOR button until the burner lights WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children...

Page 8: ...ance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction...

Page 9: ...rner tubes must reengage valve openings See illustrations at right 10 Attach electrode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and...

Page 10: ...of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement w...

Page 11: ...N 1 FASCIA F LEFT SIDE SHELF O 1 FASCIA F RIGHT SIDE SHELF P 1 MAIN CONTROL PANEL Q 1 HOSE VALVE REGULATOR ASSY R 1 MATCH HOLDER S 2 BEZEL F CONTROL KNOB T 2 CONTROL KNOB U 1 CART UPPER BACK PANEL V 1...

Page 12: ...PARTS DIAGRAM 12 A B G B I J R S T T S L N FF HH HH GG GG W DD O BB M X EE CC Y L M J I KK V C D II JJ JJ K F P Z AA Q E E H U G...

Page 13: ...Y 13 IMPORTANT Panel with magnet must be on left side of bottom shelf Front Place bottom shelf upside down Insert Caster Pin into the caster mounting plate to lock it in place shown A Spin the caster...

Page 14: ...or hose which is factory bundled underneath the grill head Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure regulator hose i...

Page 15: ...ew Insert front brace under control panel and between cart side panels oriented as shown Secure upper holes using one 1 4 20x1 screw and fiber washer on each side Secure lower holes using one 1 4 20x1...

Page 16: ...it down shown C Push foldable side shelf toward right side shelf untill they meet shown D Only right side shelf shown for assembly repeat above steps to Install left side shelf with foldable side she...

Page 17: ...upper back panel between side panels Upper back panel should be oriented with slots on the bottom Secure upper back panel in lower holes using one 1 4 20x1 screw on each side 1 4 20x1 screw Upper bac...

Page 18: ...ew shown D Attach right side shelf using two 1 4 20x3 4 screws and 1 4 nut shown B washer Large flat 8x3 8 self tapping screw Bracket Right side shelf 1 4 nut 1 4 20x1 1 4 20x3 4 screw screw A B C D O...

Page 19: ...lectrodes into the back of the Electronic Ignition Module Total 2 connections Connect the two wires a and b from the switch wiring harness into the back of the Electronic Ignition Module Total 2 conne...

Page 20: ...door into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of Attach door handle to door using two 10 24x3 8 screws 5mm lock washers and 5mm flat washers shown A door...

Page 21: ...firebox as shown Insert the three wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Warming rack Cooking grate 14 LP TANK IS SOLD SEP...

Page 22: ...ift back of Burner while sliding Burner out of Firebox disengaging burners from Valves 3 Hitch Pin Hitch Pin Carryover Tube Burner Burner Insert Orifice Removal Tool provided with Kit into Firebox Bur...

Page 23: ...e New Bezels will change the rotation for the Control Knob to properly control ignition and flames for your grill Press Control Knob back onto Valve Stems Make adjustments to Bezels for free movement...

Page 24: ...LP Regulator Hose Assembly from Manifold Connection Save removed LP Manifold Connection for converting back to LP Tank Gas Your Grill may differ from illustration shown LP Regulator Hose Assembly Mani...

Page 25: ...e house piping Figure C below shows properly connected hose and socket CAUTION The quick disconnect socket should never be connected to the grill Direction of gas flow is indicated on the socket Figur...

Page 26: ...orrections are made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for dam...

Page 27: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 28: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...PT RETURN IT WITHIN 10 DAYS OF PURCHASE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PAR...

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