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T-22D

Assembly instructions © 2011

      

PRODUCT GUIDE
MODEL 463250212

© 2011 Char-Broil, LLC    Columbus, GA  31902

Printed in China 

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your 
grill, please visit us at 

www.charbroil.com

If you have questions or need 
assistance during assembly, 
please call 

1-888-430-7870

.

08/16/11 

 G352-001-040801

IMPORTANT: Refer to the 

instructions inside when 

converting  this  grill  to 

Natural  Gas.

Summary of Contents for 463250212

Page 1: ...ill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assis...

Page 2: ...each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues k...

Page 3: ...lectrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical...

Page 4: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Page 5: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 6: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 7: ...at steps 4 through 7 for the remaining main burners 5 Push and hold ELECTRONIC IGNITOR button until the burner lights WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children...

Page 8: ...ance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction...

Page 9: ...rner tubes must reengage valve openings See illustrations at right 10 Attach electrode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and...

Page 10: ...of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement w...

Page 11: ...N 1 FASCIA F LEFT SIDE SHELF O 1 FASCIA F RIGHT SIDE SHELF P 1 MAIN CONTROL PANEL Q 1 HOSE VALVE REGULATOR ASSY R 1 MATCH HOLDER S 2 BEZEL F CONTROL KNOB T 2 CONTROL KNOB U 1 CART UPPER BACK PANEL V 1...

Page 12: ...PARTS DIAGRAM 12 A B G B I J R S T T S L N FF HH HH GG GG W DD O BB M X EE CC Y L M J I KK V C D II JJ JJ K F P Z AA Q E E H U G...

Page 13: ...Y 13 IMPORTANT Panel with magnet must be on left side of bottom shelf Front Place bottom shelf upside down Insert Caster Pin into the caster mounting plate to lock it in place shown A Spin the caster...

Page 14: ...or hose which is factory bundled underneath the grill head Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure regulator hose i...

Page 15: ...ew Insert front brace under control panel and between cart side panels oriented as shown Secure upper holes using one 1 4 20x1 screw and fiber washer on each side Secure lower holes using one 1 4 20x1...

Page 16: ...it down shown C Push foldable side shelf toward right side shelf untill they meet shown D Only right side shelf shown for assembly repeat above steps to Install left side shelf with foldable side she...

Page 17: ...upper back panel between side panels Upper back panel should be oriented with slots on the bottom Secure upper back panel in lower holes using one 1 4 20x1 screw on each side 1 4 20x1 screw Upper bac...

Page 18: ...ew shown D Attach right side shelf using two 1 4 20x3 4 screws and 1 4 nut shown B washer Large flat 8x3 8 self tapping screw Bracket Right side shelf 1 4 nut 1 4 20x1 1 4 20x3 4 screw screw A B C D O...

Page 19: ...lectrodes into the back of the Electronic Ignition Module Total 2 connections Connect the two wires a and b from the switch wiring harness into the back of the Electronic Ignition Module Total 2 conne...

Page 20: ...door into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of Attach door handle to door using two 10 24x3 8 screws 5mm lock washers and 5mm flat washers shown A door...

Page 21: ...firebox as shown Insert the three wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Warming rack Cooking grate 14 LP TANK IS SOLD SEP...

Page 22: ...ift back of Burner while sliding Burner out of Firebox disengaging burners from Valves 3 Hitch Pin Hitch Pin Carryover Tube Burner Burner Insert Orifice Removal Tool provided with Kit into Firebox Bur...

Page 23: ...e New Bezels will change the rotation for the Control Knob to properly control ignition and flames for your grill Press Control Knob back onto Valve Stems Make adjustments to Bezels for free movement...

Page 24: ...LP Regulator Hose Assembly from Manifold Connection Save removed LP Manifold Connection for converting back to LP Tank Gas Your Grill may differ from illustration shown LP Regulator Hose Assembly Mani...

Page 25: ...e house piping Figure C below shows properly connected hose and socket CAUTION The quick disconnect socket should never be connected to the grill Direction of gas flow is indicated on the socket Figur...

Page 26: ...orrections are made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for dam...

Page 27: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 28: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...PT RETURN IT WITHIN 10 DAYS OF PURCHASE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PAR...

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