Char-Broil 463247512 Product Manual Download Page 27 | Manualshive

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Warranty Registration Department
P.O. Box 1240
Columbus, GA 31902-1240

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Summary of Contents for 463247512

Page 1: ...nted in China Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 888 430 7870 06 13 11 G516 001 080801 ...

Page 2: ...low explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly ins...

Page 3: ...electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will...

Page 4: ...r Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmo...

Page 5: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 6: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call f...

Page 7: ...ITION button until the burner Lighting instructions are continued on the next page WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as ...

Page 8: ...re of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s hi...

Page 9: ...g grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Bu...

Page 10: ...s of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY...

Page 11: ...ROL KNOB Y 5 CONTROL KNOB Z 4 TEMPERATURE GAUGE UFC MOUNTED AA 1 CART UPPER BACK PANEL BB 1 LEFT SIDE SHELF F SB CC 2 HINGE ASSY F SB LID DD 1 CONTROL PANEL F SB EE 1 DRIP PAN F SB FF 1 LID F SB GG 4 RUBBER BUMPER F LID HH 1 SIDEBURNER II 1 ELECTRODE F SB JJ 1 RIGHT SIDE SHELF KK 1 FRONT PANEL F RIGHT SIDE SHELF LL 1 TOP LID MM 1 HANDLE F TOP LID NN 2 BEZEL F LID HANDLE OO 2 RECTANGULAR BUMPER F T...

Page 12: ...PARTS DIAGRAM 12 B B C C E G H I J K L M O O O P Q R S T U V Y Z AA BB CC DD EE FF GG HH II JJ KK LL MM NN NN OO PP RR SS SS SS TT UU VV WW XX ZZ AAA CCC QQ N W BBB EEE F DDD A D X Y YY ...

Page 13: ... to the rear of bottom shelf as possible before fully tightening screws Right side panel Front Bent U pin A Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf until secure Remove the Bent U Pin and repeat for remaining casters Make sure the two locking casters are secured at the ...

Page 14: ...x1 2 screw 7mm lock washer 7mm flat washer 14 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Grill head Regulator hose Vertical flange The vertical flange should be...

Page 15: ...rew 7mm lock washer and 7mm flat washer in lower hole shown B C two Attach front of shelf and fascia using 1 4 20x3 4 screws 7mm flat washers 8x3 8 self tapping screw with large washer shown C D E 7mm lock washers and1 4 nuts and one Insert flange on right side shelf into side shelf brackets on side of firebox shown A A 1 4 20x1 screw 1 4 20x3 4 screw 7mm lock washer 7mm lock 1 4 nut 1 4 nut washe...

Page 16: ...7mm flat washers 7mm lock washers and 1 4 nuts and one 8x3 8 self tapping screw with large washer shown C D E Now you may fully tighten lower screws on upper back panel A B D C 1 4 20x3 4 screw 1 4 20x3 4 screw 1 4 20x3 4 screw screw 1 4 20x1 7mm lock washer 7mm lock washer washer 7mm lock 7mm lock washer 1 4 nut 1 4 nut 1 4 nut 7mm flat washer 7mm flat washer 7mm flat washer 7mm flat Front of She...

Page 17: ...a so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia Attach using two 8 32x3 8 screws and 4mm lock washers Press sidebur...

Page 18: ...r 4mm flat washer Insert sideburner burner into left shelf shelf shown A sideburner burner sideburner drip pan The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut shown B Make sure burner tube engages sideburner valve shown C Under sideburner shelf attach sideburner ignitor wire to electrode A Wing nut sideburner d...

Page 19: ...n A Then insert left and right grease tray rails into Attach shield tabs under front brace with three 8x3 8 self tapping screws Attach rails to brace with two 8x3 8 self tapping screws shown B Some components not shown for illustration purposes Tank heat shield Front brace Sideburner griddle Sideburner grate Left grease tray rail Right grease tray rail Grease tray opening Insert Insert 8x3 8 tappi...

Page 20: ...e ends into lower back panel Attach front right side of wire shelf to the right side panel with one 8 32x3 8 one 8 32x3 8 screw screw 4mm lock washer and 4mm flat washer shown A Leg attaches to bottom shelf with 4mm lock washer and 4mm flat washer shown B 20 Front brace 8x3 8 self tapping screw Tank wire 8 32x3 8 screw 8 32x3 8 screw 4mm lock Right side panel washer 4mm lock washer 4mm flat washer...

Page 21: ...e electronic Connect each of the wires from the main burner electrodes and sideburner electrode into the back of the electronic ignition the nut shown A ignition module Electronic Nut Cap wire NOTE Switch terminals are larger than electrode terminals and should only be installed in location shown as A B AA battery Right side panel A B C B A 3 4 5 1 2 Insert hinge pin on bottom of doors into hole i...

Page 22: ...firebox and resting opposite end on pins in back of firebox 22 Flame tamer Pin Slide into slots Place cooking grates onto the firebox as shown Insert the three wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Cooking grate ...

Page 23: ...s manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Regulator CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire 2...

Page 24: ...Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard...

Page 25: ...s in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refi...

Page 26: ...ctions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correc...

Page 27: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 27 ...

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