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PRODUCT GUIDE

Rev. 03• 08-15-08 • 80007556

MODEL 463247209

© 2008 Char-Broil, LLC    Columbus, GA  31902

For support and to register your 
grill, please visit us at 

www.charbroil.com

If you have questions or need 
assistance during assembly, 
please call 

1-800-241-7548

.

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; 
American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; 
FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker 
Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature 
Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:

®

®

Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 
6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; 
D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; 
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; 
D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 
102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.  
© 2008 W.C. Bradley Company

The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™; 
Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™

TEC™ is a trademark of Tec Infrared Grills.

TM REVISION 00

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

Summary of Contents for 463247209

Page 1: ...035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D443 464 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D450 544 D451 759 D454 028 D454 031 D455 205 D455 206 D456 202 D456 222 D456 223 ...

Page 2: ...y 10 Parts List 11 Parts Diagram 12 Assembly 13 23 Troubleshooting 24 26 Registration Card 27 Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately c...

Page 3: ... 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Elec...

Page 4: ... unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not...

Page 5: ...t precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeat...

Page 6: ...ghtly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be st...

Page 7: ...EVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appli...

Page 8: ...hose regulator specified by manufacturer OFF OFF OFF CAUTION If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Turn controls and gas source or tank OFF when not in use WARNING Match Lighting...

Page 9: ...x 5 Detach electrode from burner with a flat screw driver by pressing the electrode clamp out of the burner through the notch on the clamp Electrode should remain in firebox 6 Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook ...

Page 10: ...damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS ...

Page 11: ...D EE 1 CONTROL PANEL F SB FF 1 DRIP PAN F SB GG 1 LID F SB HH 1 HANDLE F SB II 2 RUBBER BUMPER F LID JJ 1 SIDEBURNER KK 1 ELECTRODE F SB LL 1 RIGHT SIDE SHELF MM 1 FRONT PANEL F RIGHT SIDE SHELF NN 1 GRILL TOP LID OO 1 INNER INSERT F TOP LID PP 1 HANDLE F TOP LID QQ 2 BEZEL F LID HANDLE RR 2 RECTANGULAR BUMPER F TOP LID SS 1 LOGO PLATE TT 1 HARDWARE F TOP LID UU 1 DOOR LEFT NO HANDLES VV 2 DOOR HA...

Page 12: ...PARTS DIAGRAM 12 A BB F B C C B D G U H J LL NN PP SS AAA ZZ QQ RR QQ OO BBB MM WW K O N CC FF GG DD CCC YY XX JJ KK HH II EE UU VV VV S Y Y X Z Z P Q M L I R T AA E V TT W DDD EEE ...

Page 13: ...helf 7mm lock washer 7mm flat washer Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Use the provided caster wrench to fully tighten casters Locking caster Bottom shelf Rear Fixed caster Front 13 Left side panel with large hole Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Right s...

Page 14: ...gulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Make sure the slots are positioned as shown A Secure lower back panel to side panels using four 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers on each side A Lower back panel 1 4 20x1 2 screw 7mm lock washer 7mm flat washer 14 Grill head Regula...

Page 15: ...tapping screw with large washer shown this screw with one large washer shown F 7mm lock washers and1 4 nuts and one On back of grill place upper back panel between side panels and above lower back panel Secure upper back panel in lower holes using one 1 4 20x1 screw 7mm lock washer and 7mm flat washer on each side Do not fully tighten screws until side shelf installation is complete in later steps...

Page 16: ... 4 nuts and one 8x3 8 self tapping screw with large washer shown C D E Now you may fully tighten lower screws on upper back panel A B D C F G 1 4 20x3 4 screw 1 4 20x3 4 screw large flat washer 1 4 20x3 4 screw screw 1 4 20x1 7mm lock washer 7mm lock washer washer 7mm lock 7mm lock washer 1 4 nut 1 4 nut unscrew large flat washer re install this screw Front of shelf Front of shelf 1 4 nut 7mm flat...

Page 17: ...scia so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia Attach using two 8 32x3 8 screws and 4mm lock washers Press side...

Page 18: ...appearance may differ from actual part 10 24 hex nut 5mm lock washer 5mm flat washer Insert sideburner burner into left shelf shelf shown A sideburner burner Wing nut electrode ignitor wire v a l v e sideburner drip pan sideburner drip pan burner tube The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut shown B Make...

Page 19: ...own A Then insert left and right grease tray rails into Attach shield tabs under front brace with three 8x3 8 self tapping screws Attach rails to brace with two 8x3 8 self tapping screws shown B Some components not shown for illustration purposes Tank heat shield Front brace Sideburner griddle Sideburner grate Left grease tray rail Right grease tray rail Grease tray opening Insert Insert 8x3 8 tap...

Page 20: ...e ends into lower back panel Attach front right side of wire shelf to the right side panel with one 8 32x3 8 one 8 32x3 8 screw screw 4mm lock washer and 4mm flat washer shown A Leg attaches to bottom shelf with 4mm lock washer and 4mm flat washer shown B 20 Front brace 8x3 8 self tapping screw Tank wire 8 32x3 8 screw 8 32x3 8 screw 4mm lock Right side panel washer 4mm lock washer 4mm flat washer...

Page 21: ...rom the switch wiring harness into the back of the electronic Connect each of the wires from the main burner electrodes and sideburner electrode into the back of the electronic ignition side panel with the nut shown A 8x3 8 self tapping screw and four 8 32x3 8 flat head screws each side ignition module Electronic Heat shield Nut Cap wire NOTE Switch terminals are larger than electrode terminals an...

Page 22: ... firebox and resting opposite end on pins in back of firebox 22 Flame tamer Pin Slide into slots Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Cooking grate ...

Page 23: ...s manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Regulator CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire 2...

Page 24: ...Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and insp...

Page 25: ...of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn...

Page 26: ...arks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes f...

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