Char-Broil 463246909 Product Manual Download Page 9

CAUTION

SPIDER ALERT!

VALVE

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturis.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

Electrode

Firebo

x

Carryo

ver tub

e

Firebox

burner

bracket

Storing Your Grill

•Clean cooking grates.
•Store in dry location.
•When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

•Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturer.

•Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

•When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas off at control knobs and LP cylinder.

2.

Remove cooking grates and flame tamers. 

3.

Remove screws and carryover tubes from rear of burners.

4.

Remove screw and washers to disengage burner from 
bracket on firebox.

5.

Remove screws to detach electrode from burner. Electrode 
should remain in firebox.

6.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

7.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

8.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

9.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

10. Attach electrode to burner.
11. Carefully replace burners.
12. Attach burners to brackets on firebox.
13. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

Correct

burner-to-valve

engagement

9  

Summary of Contents for 463246909

Page 1: ...40 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414...

Page 2: ...in what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor cont...

Page 3: ...orage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotiss...

Page 4: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 5: ...ecision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchang...

Page 6: ...ly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Corr...

Page 7: ...ces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from gr...

Page 8: ...e brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a g...

Page 9: ...Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP cylinder 2 Remove cooking grates and f...

Page 10: ...om acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments incl...

Page 11: ...K J 1 FLAME CARRYOVER TUBE W COTTER PIN K 2 MAIN BURNER F FIREBOX L 2 FLAME TAMER M 2 ELECTRODE W WIRE COLLECTOR F MAIN BURNER N 1 LEFT SIDE SHELF FIXED O 1 LEFT SIDE SHELF FOLDING P 1 FASCIA F LEFT S...

Page 12: ...PARTS DIAGRAM PP A B C D E F G H I Q R J K L M N O P Z S T U V W X Y AA BB CC DD EE FF GG HH II JJ KK LL MM NN NN OO OO C 12 QQ...

Page 13: ...casters at the rear of the bottom shelf and the two Non lock casters at the front Locking caster Bottom shelf Non lock caster r a e R t n o r F Left side panel Magnet with a hole Make sure side panels...

Page 14: ...cart side panels Make sure the regulator hose is hanging inside the cart 14 Regulator hose Left side panel Grill head Right side panel On back of grill place upper back panel between side panels Secu...

Page 15: ...nto the panel shown B C Re install the two knobs Temperature gauge stem A C B Back of the panel Attach right side fascia to right side shelf using two 10x3 8 screws 5mm lock washers and 5mm flat washe...

Page 16: ...elf outward and press it down shown C Push foldable side shelf toward right side shelf untill they gather up shown D Only right side shelf shown for assembly repeat above steps to Install left side sh...

Page 17: ...using one 8x3 8 self tapping screw shown D Attach front of shelf and fascia using one 1 4 20x3 4 screw 7mm flat washer 7mm lock washer and 1 4 nut shown D E 8x3 8 self tapping 1 4 nut 1 4 nut 7mm fla...

Page 18: ...ay opening in upper back panel shown A A B 9 Insert front brace under control panel and between cart side panels Make sure door hinge pins are on the top side and facing the front Secure using two 1 4...

Page 19: ...onic IgnitionModule Total 2 connections Connect the two wires A and B from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switch terminals are larger than electrode ter...

Page 20: ...te end on pins in back of firebox Back of firebox Front of firebox Flame tamers Pin 14 Assembled warming rack Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming...

Page 21: ...install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage 15 21 Grease tray Unscrew on cart right side panel Insert AA battery into ignitor negative e...

Page 22: ...nder screw under bottom shelf See Use Care section of this manual to perform the Burner Flame Check and for important safety CAUTION use transport and storage Cylinder screw at rear of cart Cylinder s...

Page 23: ...place LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Le...

Page 24: ...r tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match...

Page 25: ...are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ig...

Page 26: ...NOTES 26...

Page 27: ...27...

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