Char-Broil 463246909 Product Manual Download Page 23

EMERGENCIES:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
cylinder.

Gas leaking from LP 
cylinder valve.

Gas leaking between 
LP cylinder and 
regulator connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Continued on next 
page.

Possible Cause

Possible Cause

•Damaged hose.

•Mechanical failure due to rusting or 

mishandling.

• Failure of cylinder valve from 

mishandling or mechanical failure.

•Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner tube section of burner due 

to blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not 

fully connected.

ELECTRICAL ISSUES:

•Electrode cracked or broken; “sparks at 

crack.”

•Electrode tip not in proper position.

•Wire and/or electrode covered with 

cooking residue.

•Wires are loose or disconnected.

•Wires are shorting (sparking) between 

ignitor and electrode.

•Dead battery.

Prevention/Solution

Prevention/Solution

•Turn off gas at LP cylinder or at source on natural gas systems. If 

anything but burned, replace valve/hose/regulator. If burned, 
discontinue use of product until a plumber has investigated cause 
and corrections are made.

•Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

•Turn off LP cylinder valve. Remove regulator from cylinder and 

visually inspect rubber seal for damage. See LP Cylinder Leak Test 
and Connecting Regulator to the LP Cylinder.

•Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After fire is out and grill is cold, remove 
burner and inspect for spider nests or rust. See Natural Hazard 
and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After cooling, clean food particles and 
excess grease from inside firebox area, grease tray, and other 
surfaces.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty, 

refer to “Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP cylinder. 

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not use 
tools.

• Replace electrode(s).

Main Burners:
• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner:
• Tip of electrode should be pointing toward gas port opening on 

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

•Clean wire and/or electrode with rubbing alcohol and clean swab.

•Reconnect wires or replace electrode/wire assembly.

•Replace ignitor wire/electrode assembly.

•Replace with a new AA-size alkaline battery.

Troubleshooting

23    

Summary of Contents for 463246909

Page 1: ...40 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414...

Page 2: ...in what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor cont...

Page 3: ...orage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotiss...

Page 4: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 5: ...ecision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchang...

Page 6: ...ly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Corr...

Page 7: ...ces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from gr...

Page 8: ...e brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a g...

Page 9: ...Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP cylinder 2 Remove cooking grates and f...

Page 10: ...om acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments incl...

Page 11: ...K J 1 FLAME CARRYOVER TUBE W COTTER PIN K 2 MAIN BURNER F FIREBOX L 2 FLAME TAMER M 2 ELECTRODE W WIRE COLLECTOR F MAIN BURNER N 1 LEFT SIDE SHELF FIXED O 1 LEFT SIDE SHELF FOLDING P 1 FASCIA F LEFT S...

Page 12: ...PARTS DIAGRAM PP A B C D E F G H I Q R J K L M N O P Z S T U V W X Y AA BB CC DD EE FF GG HH II JJ KK LL MM NN NN OO OO C 12 QQ...

Page 13: ...casters at the rear of the bottom shelf and the two Non lock casters at the front Locking caster Bottom shelf Non lock caster r a e R t n o r F Left side panel Magnet with a hole Make sure side panels...

Page 14: ...cart side panels Make sure the regulator hose is hanging inside the cart 14 Regulator hose Left side panel Grill head Right side panel On back of grill place upper back panel between side panels Secu...

Page 15: ...nto the panel shown B C Re install the two knobs Temperature gauge stem A C B Back of the panel Attach right side fascia to right side shelf using two 10x3 8 screws 5mm lock washers and 5mm flat washe...

Page 16: ...elf outward and press it down shown C Push foldable side shelf toward right side shelf untill they gather up shown D Only right side shelf shown for assembly repeat above steps to Install left side sh...

Page 17: ...using one 8x3 8 self tapping screw shown D Attach front of shelf and fascia using one 1 4 20x3 4 screw 7mm flat washer 7mm lock washer and 1 4 nut shown D E 8x3 8 self tapping 1 4 nut 1 4 nut 7mm fla...

Page 18: ...ay opening in upper back panel shown A A B 9 Insert front brace under control panel and between cart side panels Make sure door hinge pins are on the top side and facing the front Secure using two 1 4...

Page 19: ...onic IgnitionModule Total 2 connections Connect the two wires A and B from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switch terminals are larger than electrode ter...

Page 20: ...te end on pins in back of firebox Back of firebox Front of firebox Flame tamers Pin 14 Assembled warming rack Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming...

Page 21: ...install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage 15 21 Grease tray Unscrew on cart right side panel Insert AA battery into ignitor negative e...

Page 22: ...nder screw under bottom shelf See Use Care section of this manual to perform the Burner Flame Check and for important safety CAUTION use transport and storage Cylinder screw at rear of cart Cylinder s...

Page 23: ...place LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Le...

Page 24: ...r tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match...

Page 25: ...are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ig...

Page 26: ...NOTES 26...

Page 27: ...27...

Page 28: ......

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