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DANGER:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
cylinder.

Gas leaking from LP 
cylinder valve.

Gas leaking between 
LP cylinder and 
regulator connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Continued on next 
page.

Possible Cause

Possible Cause

• Damaged hose.

• Mechanical failure due to rusting or 

mishandling.

• Failure of cylinder valve from 

mishandling or mechanical failure.

• Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner tube section of burner due 

to blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not 

fully connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at 

crack.”

• Electrode tip not in proper position.

• Wire and/or electrode covered with 

cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) between 

ignitor and electrode.

• Dead battery.

Prevention/Solution

Prevention/Solution

• Turn off gas at LP cylinder or at source on natural gas systems. If 

anything but burned, replace valve/hose/regulator. If burned, 
discontinue use of product until a plumber has investigated cause 
and corrections are made.

• Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

• Turn off LP cylinder valve. Remove regulator from cylinder and 

visually inspect rubber seal for damage. See LP Cylinder Leak Test 
and Connecting Regulator to the LP Cylinder.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After fire is out and grill is cold, remove 
burner and inspect for spider nests or rust. See Natural Hazard 
and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After cooling, clean food particles and 
excess grease from inside firebox area, grease tray, and other 
surfaces.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty, 

refer to “Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP cylinder. 

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not use 
tools.

• Replace electrode(s).

Main Burners:
• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner:
• Tip of electrode should be pointing toward gas port opening on 

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

• Clean wire and/or electrode with rubbing alcohol and clean swab.

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

• Replace with a new alkaline battery.

Troubleshooting

• For a grill equipped with the AUTO-CLEAN™ feature, make sure
  the AUTO-CLEAN™ valve is set to “Grill”

27  

Summary of Contents for 463244012

Page 1: ...nted in China Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at...

Page 2: ...what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor contin...

Page 3: ...lectrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical...

Page 4: ...You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...tainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolo...

Page 8: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Page 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 11: ...TION button until the burner Lighting instructions are continued on the next page WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep gri...

Page 12: ...of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder...

Page 13: ...grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill...

Page 14: ...of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement w...

Page 15: ...U 1 ELECTRODE F SIDEBURNER V 3 CARRYOVER TUBE W 5 BEZEL F CONTROL KNOB X 5 CONTROL KNOB Y 1 CART UPPER BACK PANEL Z 1 LEFT SIDE SHELF F S B AA 1 FASCIA F LEFT SIDE SHELF BB 1 DRIP PAN F SB CC 4 RUBBER...

Page 16: ...PARTS DIAGRAM 16 MM A C H I J K C R U S D D E G Q X X X X X W T J FF KK HH LL JJ GG L M Y RR RR SS TT UU XX Z B F N N N N O O YY YY W W W P V VV OO OO PP QQ QQ QQ QQ WW EE KK AA NN CC BB DD II W W...

Page 17: ...as far to the rear of bottom shelf as possible before fully tightening screws Right side panel ASSEMBLY 17 Bent U pin A Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate...

Page 18: ...panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Regulator hose Grill head Place lower back panel between side panels at rear of bottom shelf Sec...

Page 19: ...shelf into side shelf brackets on side of firebox Attach rear of shelf using one 1 4 20x1 screw 7mm lock washer and 7mm Attach right side shelf using four 1 4 20x3 4 screws 7mm lock washers 7mm flat w...

Page 20: ...d 4mm lock washers Press sideburner control knob onto valve stem Control knob Control knob bezel Install bezel with OFF at top Sideburner valve bracket Screws and Washers removed from valve bracket Va...

Page 21: ...g nut shown B Make sure burner tube engages sideburner valve shown C B 21 A Sideburner burner Sideburner drip pan Sideburner drip pan Burner tube V a l v e C Wing nut Under sideburner shelf attach sid...

Page 22: ...Make sure door hinge pins are on the top side and facing the front Secure using two 1 4 20x1 screws 7mm lock washers and 7mm flat washers on each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN...

Page 23: ...Ignition Module Total 5 connections shown A Connect the two wires A and B from the switch wiring harness into the back of the Electronic Ignition Module Wire 1 2 3 4 5 A B Total 2 connections shown A...

Page 24: ...ck of firebox Front wires of warming rack rest on sides of firebox 15 16 24 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins...

Page 25: ...cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert regulator through large hole in left side panel See Use Care section of this manual to perform the...

Page 26: ...Unscrew on cart right side panel Insert AA battery into ignitor negative end first Replace the cap electronic ignition cap 19 26 AA Battery Electronic Ignition Cap...

Page 27: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 28: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 29: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 30: ...NOTES 30...

Page 31: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 31...

Page 32: ......

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