Char-Broil 463241013 Product Manual Download Page 27

Troubleshooting (

continued

)

Problem

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Burner(s) will not
match light.

Sudden drop in gas
flow or low flame.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback...
(fire in burner tube(s)).

Unable to fill LP 
cylinder.

One burner does not 
light from other 
burner(s).

Possible Cause

ELECTRONIC IGNITION:

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at full 

strength.

• See 

“GAS ISSUES:”

 on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP cylinder 

connection.

• High or gusting winds.

• Low on LP gas.

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around 

burner system.

• Burner and/or burner tubes are blocked.

• Some dealers have older fill nozzles 

with worn threads.

• Grease buildup or food particles in 

end(s) of carryover tube(s).

Prevention/Solution

• See Section I of Electronic Ignition System.

• See Section II of Electronic Ignition System.

• See Section III of Electronic Ignition System.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low, 

turn off knobs and LP cylinder valve. Disconnect regulator. 
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 
30 seconds and then light grill.

• Turn off knobs and LP cylinder valve. Disconnect coupling nut from 

cylinder. Reconnect and retry.

• Turn front of grill to face wind or increase flame height.

• Refill LP cylinder.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position 

and let fire burn out. After grill cools, remove and clean all parts.

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner 

cleaning section of Use and Care.

• The worn nozzles don’t have enough “bite” to engage the valve. Try 

a second LP dealer.

• Clean carry-over tube(s) with wire brush.

AUTO-CLEAN™

Possible Cause

Prevention/Solution

(If Equipped)

Replace batteries

Install batteries correctly.

Push Knob in to start the clean cycle. (Green LED should begin to 
flash)

Timer does not work 
(Green light does not 
flash)

Dead Battery

Batteries installed incorrectly.

Knob Position did not start the Clean 

Cycle

Replace batteries

No LED’s will illuminate

Dead Battery

Prepare to replace batteries (NOTE: Clean cycle will operate with 

a weak battery.

Red LED next to battery 
symbol is illuminated

Low Battery Strength 

27

Summary of Contents for 463241013

Page 1: ...LLC Columbus GA 31902 Printed in China Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your...

Page 2: ...nd follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the applianc...

Page 3: ...r than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produced...

Page 4: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Page 5: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connec...

Page 6: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 7: ...ing 4 To ignite any main burner turn the main burner control knob to the position 6 Once burner has ignited turn knob to desired setting 7 If Ignition does not occur in 5 seconds turn the burner contr...

Page 8: ...n your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic c...

Page 9: ...comes out each hole 7 Wire brush entire outer surface of burner to remove food residue and dirt 8 Clean any blocked ports with a stiff wire such as an open paper clip 9 Check burner for damage due to...

Page 10: ...of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement w...

Page 11: ...SHELF FOLDING O 1 RIGHT SIDE SHELF FOLDING P 1 FASCIA F LEFT SIDE SHELF Q 1 FASCIA F RIGHT SIDE SHELF R 1 MAIN CONTROL PANEL S 1 HOSE VALVE REGULATOR ASSY T 1 MATCH HOLDER U 2 BEZEL F CONTROL KNOB V 2...

Page 12: ...KK A AA N E EE R I II V C CC P G GG T K X B BB O F FF S J J JJ W D DD Q H HH U L LL Y M M Z PARTS DIAGRAM 12...

Page 13: ...er Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secured remove the Caster...

Page 14: ...rt Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging inside the cart 4 On back of grill place u...

Page 15: ...for assembly install left side fascia to left side shelf in the same way Screwdriver must pass through holes on the side shelf bracket Insert front brace under control panel and between cart panels M...

Page 16: ...nder right side shelf using one shoulder screw and 1 4 nut each side shown A B Pull foldable side shelf outward and press it down shown C Push foldable side shelf toward right side shelf until they me...

Page 17: ...arge flat washers shown C Note For ease of assembly use a long blade screw driver for this step Attach rear of shelf using one 1 4 20x1 screw shown D Only right side shelf shown for assembly repeat ab...

Page 18: ...nition module Electronic Left side panel Nut NOTE Switch terminals are larger than electrode terminals and should only be installed in location shown as a b 1 a b 2 A B Cap AA Battery C Connect each o...

Page 19: ...or 10 24x3 8 screw PRESS Insert hinge pin on bottom of door into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door Attach door h...

Page 20: ...as shown Insert the three wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Install trough into fire box as shown Align pins at front...

Page 21: ...rew under bottom shelf See Use Care section of this manual to perform the burner Flame Check and for important safety instructions before using CAUTION Cylinder screw at rear of cart Cylinder screw Cy...

Page 22: ...ts Lift back of Burner while sliding Burner out of Firebox disengaging burners from Valves 3 Hitch Pin Hitch Pin Carryover Tube Burner Burner Insert Ori ce Removal Tool provided with Kit into Firebox...

Page 23: ...te New Bezels will change the rotation for the Control Knob to properly control ignition and ames for your grill Press Control Knob back onto Valve Stems Make adjustments to Bezels for free movement o...

Page 24: ...P Tank Gas Your Grill may differ from illustration shown LP Regulator Hose Assembly Manifold Connection Natural Gas Hose Assembly Manifold Connection 24 Using a wrench not provided remove LP Regulator...

Page 25: ...CAUTION The quick disconnect socket should never be connected to the grill Direction of gas ow is indicated on the socket Figure C With proper assembly the gas hose cannot be removed without pushing t...

Page 26: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 27: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 28: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...RANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VE...

Page 32: ...O RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes a...

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