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14

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas OFF at control knobs and LP cylinder.

2. Remove cooking grates and flame tamers. 

3.

Remove carryover tubes and burners.

4.

5.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

6.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

7.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

8.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

 9. Attach electrode to burner.
10. Carefully replace burners.
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturers.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

Firebox

Carry

over 

tube

Firebox

burner

bracket

Electrode

Correct

burner-to-valve

engagement

Detach electrode from burner. 

NOTE:

 Removal/Detachment method will depend on the 

burner configuration. See different configurations in 
illustrations below.

Remove screws

Firebox

Carryover tube

Firebox burner

bracket

Pry off 
electrode with 
a flat blade 
screwdriver

Electrode

CAUTION

SPIDER ALERT!

SPIDER AND WEBS

INSIDE BURNER 

If your barbeque is getting hard to light or 
the flame is weak, check and clean the 
venturis and burners.

Summary of Contents for 463226513

Page 1: ...al Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com...

Page 2: ...uation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messag...

Page 3: ...ger than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produce...

Page 4: ...gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...rilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...per cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or...

Page 8: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Page 9: ...as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conn...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...n to supplier WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes i...

Page 12: ...teps 4 through 6 to light each burner 9 Once each burner has ignited turn knobs to desired setting each burner gas at LP cylinder repeat lighting procedure Ignitor Lighting Do not lean over grill whil...

Page 13: ...accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with...

Page 14: ...found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on fire...

Page 15: ...God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weat...

Page 16: ...ARE U 1 HANDLE F LID V 5 HEAT DIFFUSER W 1 HEAT DIFFUSER F BAR BURNER X 4 COOKING GRATE Y 1 WARMING RACK Z 1 LEFT SIDE SHELF F SB AA 1 DRIP PAN F SB BB 1 SIDEBURNER GRATE CC 1 ELECTRODE F SB DD 1 ELEC...

Page 17: ...N DD B C D E B B B B T S R I H JJ KK A G HH M UU OO K CC FF BB AA Y GG U F F F F EE L L L L L L M M M M M SS LL ZZ QQ WW XX NN YY L M PP BBB TT VV J V X X X QQ VV YY CCC CCC DDD O MM EEE EEE W AAA 17...

Page 18: ...Right Side Panel Right Side Panel Left Side Panel Magnet Assembly Back Brace For Front Door Brace Assembly Rear Front Bottom Shelf Bottom Shelf Attach bottom shelf to left and right leg assemblies wit...

Page 19: ...helf with 8x3 8 sheet metal screws 8x3 8 Sheet Metal Screws Qty 2 Back Brace 4 Place front door brace as shown Attach to left and right leg assemblies with 1 4 20x2 3 8 machine screws and 1 4 20 flang...

Page 20: ...rs Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front B After all 4 casters are secure remove the Caster Pin and save for future maintenance...

Page 21: ...two people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws 1 4 20x1 2 Scre...

Page 22: ...1 4 20x1 2 screw and 1 4 20 flange nut and fasten the two pre assembled screws C 8 1 4 20x1 2 Screw Qty 2 8x3 8 Sheet Metal Screws Qty 2 7mm Fiber Washer Qty 1 Attach fascia to firebox with 8x3 8 shee...

Page 23: ...er Washer Qty 1 A B C 1 4 20x1 2 Screw 7mm Fiber Washer 1 4 20 Flange Nut 23 Left Side Shelf C Fascia Left Side Shelf Hook the left side shelf to firebox by the pre assembled screws A Inside firebox i...

Page 24: ...ng nut Side Burner Tube Valve Attach side burner bezel and valve with 8x3 8 SS screws A Place side burner into shelf Make sure valve is inside side burner tube Attach side burner with 8 wing nut B Hoo...

Page 25: ...ne screws 5mm flat washers and 5mm lock washers A Insert hinge pin on bottom shelf into hole in door Press upper hinge pin in front door brace align hinge hole on top of door and release hinge pin int...

Page 26: ...Insert ends of Warming Rack pivot wire into holes in sides of gril lid Insert ends of Warming Rack leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under...

Page 27: ...correctly may allow gas hose to be damaged in operation resulting in the risk of fire Always keep LP cylinders in upright position during use transport and storage Regulator Tank Retainer Screw 15 At...

Page 28: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 29: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 30: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 31: ...RANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VE...

Page 32: ...O RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes a...

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