Chapman MG Series Original Instructions Manual Download Page 5

Page 5

 

 

Protective clothing

 

 

More than half of all ATV riders have been thrown off at 
some time. As these machines are not fitted with either 
a cab or roll bar, your only protection is what you wear.

 

 

 

Head protection is vital

. The majority of ATV 

fatalities in the UK in the last ten years have been 
caused by head injuries. Nobody who died from 
head injuries was wearing a helmet. Helmets 
would certainly have prevented most, if not all, the 
deaths. 

You should always wear a helmet when 

riding an ATV

. Helmet types suitable for ATV 

operations, depending on the circumstances, are 
motorcycle helmets to BS 6658:1985 or UN ECE 
regulation 22.05, equestrian helmets to BS EN 
1384:1997, including specialist ATV helmets, cycle 
helmets to BS EN 1078:1997 and mountaineering 
helmets to BS EN 12492:2000. All helmets should 
have a chinstrap and be capable of being used 
with suitable eye protection. The type of helmet 
chosen should be based on an assessment of the 
circumstances in which the ATV will be used, eg 
the types of surface travelled over and anticipated 
speeds. The harder the surface and higher the 
speed the greater the degree of protection 
needed. 

NB: Forestry helmets and industrial 

hard hats are not acceptable for any ATV 
operations

.

 

 

Wear clothing that is strong and covers your arms 
and legs. Gloves are useful for protection and to 
keep hands warm in cold weather for good control 
of the ATV. Wear sturdy, ankle-covering footwear, 
eg boots or wellingtons that are strong, supportive 
and have good wet grip.

 

 

Protect your eyes from insects and branches with 
either a visor or goggles.

 

 

Passengers

 

 

Never carry a passenger on a sit-astride ATV unless 
it has been designed for, and is suitable for, that 
purpose

. The long seat is for operators to shift their 

body weight backwards and forwards for different slope 
conditions, 

not 

for carrying passengers. Passengers on 

specially adapted ATVs must wear a safety helmet. Do 
not carry a passenger in a trailer behind an ATV as any 
movement can make the machine unstable, particularly 
with independent rear suspension and trailers with 
axles wider than the ATV.

 

 

Safety checks and maintenance

 

 

Off-road use is especially harsh on equipment so it is 
essential to carry out safety checks and maintenance in 
accordance with the manufacturerʼs recommendations. 
In particular, pre-ride safety checks should 

always 

include:

 

 

 

tyre pressures. These are low, eg around 2-7 psi, 
so even a 1 psi (0.07 kg/cm

2

) difference in 

pressure can cause vehicle control problems.

 

Use a gauge that is designed for measuring and 
displaying low pressures 

– usually supplied with 

the ATV;

 

 

brakes and throttle. Check that the brakes give a 
safe straight stop and that the throttle operates 
smoothly in all steering positions. Brakes can 
have a relatively short life in farming or forestry 
environments and need frequent cleaning, regular 
adjustment and proper maintenance.

 

 

Safe driving methods

 

 

ATVs are rider-active machines, so rider positioning is 
vital to operate them correctly. The position of the rider 
on the machine needs to be changed depending on the 
terrain and motion. Riders must have the ability to 
move and balance the momentum of the ATV with their 
own body weight. Plan routes (and review the plan if 
the route is used regularly) to assess risks.

 

 

The following advice is no substitute for formal 
training.

 

 

 

Most ATVs have no differential and so do not 
handle in the same way as other machines. This 
means that when you turn, the ATV tries to keep 
going in a straight line.

 

 

When cornering on an ATV with no differential or 
with the differential lock engaged, where your 
body weight needs to be positioned depends on 
how sharp the corner is and on how fast you are 
going. Correct body position allows you to transfer 
weight to the outside of the turn through the 
footrests while maintaining balance with the torso. 
This lets the inside wheels skid slightly allowing 
the ATV to make the turn  properly.

 

 

You must understand how the transmission 
system of your machine will affect engine braking 
for both riding, and recovery of stalled ATVs, on 
slopes.

 

 

When riding across a slope, keep your weight on 
the uphill side of the ATV.

 

 

When going downhill, slide your weight 
backwards, select a low gear and use engine 
braking, reducing the need to use the brakes.

 

 

When going uphill, it is important to review the 
route before starting the climb. Move your weight 
forwards and maintain a steady speed. It is 
important to shift your body weight forwards as 
much as possible. If necessary stand up and lean 
forward, keeping both feet on the footrests at all 
times and always maintain momentum.

 

 

Avoid sudden increases in speed, as this is a 
common cause of rearward overturning accidents, 
even from a standing start on flat ground where 
there is good grip.

 

Summary of Contents for MG Series

Page 1: ...MG Series Manége Grader All models Original Instructions Chapman Machinery Ltd Hele Barton Week St Mary Holsworthy Devon EX22 6XR Tel 01288 308149 Email sales chapman machinery co uk ...

Page 2: ...Levelling Blades Rear Roller Optional 16 Assembly Drawbar Fitment Tine Kit Fitment Rear Roller Fitment Attachment to Towing Vehicle 18 Adjustment Working Depth 19 Grading Procedure 1 Perimeter Grading 2 Primary Grading 3 Secondary Grading 21 Maintenance Service Tyre Pressure Depth Adjustment Screw Spring Tine Wear Blade wear 22 Warranty The Chapman Warranty Warranty Conditions Extended Warranty Ex...

Page 3: ...al also contains important Health Safety Executive information and guidelines NOTICE THIS MANUAL MUST BE HANDED TO THE OPERATOR BEFORE USE THE OPERATOR MUST UNDERSTAND FULLY THE CONTENT OF THIS HANDBOOK BEFORE USING THE MACHINE FOR THE FIRST TIME OF THE IMPLEMENT IS RESOLD THIS MANUAL MUST ACCOMPANY THE MACHINE Note The information contained in this manual is correct at the time of going to press ...

Page 4: ...ach year in ATV accidents Non fatal accidents are estimated to amount to over 1000 serious injuries per year The underlying causes of accidents were usually one or more of the following lack of structured training and or experience incorrect lack of protective clothing excessive speed carrying a passenger or an unbalanced load tipping on a bank ditch rut or bump a steep slope combined with other f...

Page 5: ...rerʼs recommendations In particular pre ride safety checks should always include tyre pressures These are low eg around 2 7 psi so even a 1 psi 0 07 kg cm2 difference in pressure can cause vehicle control problems Use a gauge that is designed for measuring and displaying low pressures usually supplied with the ATV brakes and throttle Check that the brakes give a safe straight stop and that the thr...

Page 6: ...ns should not be used to drag a load where they can become caught on a wheel This may lead to entanglement with the brake cable causing unexpected braking Using sprayers Pesticides should be used in accordance with the Code of Practice for using plant protection products published by Defra Available from Defra Publications ADMAIL 6000 London SW1A 2XX Tel 08459 556000 Sprayers should meet the requi...

Page 7: ...s part of the original machine or if added afterwards should be CE marked and approved by a recognized test body Restraining devices such as seat belts should be fitted and worn by the driver and passengers where a roll bar or cab is fitted Where a machine is amphibious and used on deep water as opposed to marshland then the seat restraints and possibly roll frame could increase the overall risk r...

Page 8: ...or adverse land conditions likely to damage the machine Follow all recommended service instructions Attach to a vehicle suitable to the purpose DEFINITIONS The following definitions apply throughout this manual WARNING An operating procedure technique etc which can result in personal injury or loss of life if not observed carefully CAUTION An operating procedure technique etc which can result in d...

Page 9: ... rules During checks or repairs ensure the machine cannot be started or moved by other persons by mistake Never wear loose clothing which could get caught in rotating equipment Never carry passengers on the towing vehicle Do not stand near the machine when operating Damaged or missing safety decals must be replaced immediately Do not operate whilst under the influence of drugs alcohol or similar s...

Page 10: ...able wearing parts and top quality zinc primer powder coated finish the MG250 will withstand years of use These machines should however only be used to perform tasks for which they were designed use of the machine for any other function may be both dangerous to per sons and potentially damaging to components Use of the machine beyond the stated usage may invalidate any applicable warranty as well ...

Page 11: ...e decals shown below please contact Chapman Engineering for replacement decals before use Carefully read operators manual before handling this machine Observe instructions and safety rules when operating Never reach into the crushing danger area as long as parts may move ...

Page 12: ...ge Grader for transport or delivery purposes ensure to locate the lifting straps evenly across the frame to take the implement weight safe ly When transporting the product in assembled form ensure it is adequately strapped down to prevent movement during transportation and ensure the transportation complies with all applicable highway laws Under no circumstances should the machine be towed on publ...

Page 13: ...e direct from Chapman Engin neering Levelling Blades The rear levelling blades smooth the surface and move material forwards to fill in divots and give a level arena The effect of the blades passing over the material then firms the surface lightly to give a consistent surface The blades feature a special an glad profile to more effectively draw material forward and level it The use of the perimete...

Page 14: ... the hassle of changing implements regularly There are three operating modes No roller This mode is used when drawing material in from the edge boards or when a firmed surface is not desired The machine locks in this position with the use of two clips for transportation storage Note This places a considerable negative load on the ball hitch TAKE CARE when unhitching the machine in this configurati...

Page 15: ...force is still required in order to do so An optional electric lift and depth control system can be fitted please contact your Distributor for details It is recommended NOT to attempt to lift the machine out of work mode with the roller set in the upright position as shown by the image below and to instead raise the roller to this position after lifting the machine out of work The gas strut does a...

Page 16: ... attachment point Attach the grader to the towing machine and adjust drawbar angle until the main frame of the machine runs approximately parallel with the ground when in working mode Tighten mount bolts firmly before use and CHECK TIGHTNESS OF ALL BOLTS after first use Tine Depth Adjustment It is recommended that the middle tine setting is used for the initial fitment giving a tine working depth ...

Page 17: ... a 50mm ball hitch can tow the machine Ensure the hitch is securely fastened and the machine is in transportation mode transport lever raised before moving off The recommended towing vehicle for this grader is either an ATV or UTV or 4x4 due to the optimum balance between weight maneuverability and traction Safety Notice ATVs 250cc or under are not recommended for machines with tine kits and or re...

Page 18: ...down a further rotation This provides a good basis to begin with Move forward slowly to assess the grading depth and adjust as necessary An element of trial and error is required to find the best settings for each arena and the optimum working depth will change through the year due to variables such as surface temperature water content etc Once you find a good depth setting for your arena the scre...

Page 19: ...main parts to the grading process 1 Perimeter Grading The edge material of the arena should always be levelled first upon entering the site and is extremely important in preventing the material becoming banked around the perimeter of the arena ...

Page 20: ...the main frame on the right hand side as shown below 2 With the machine in transport mode remove steel pin and turn the blade to a 90 degree angle see below making sure the pin holes are aligned The perimeter blade can also be used on the left hand side of the machine 3 Slide the pin back into place ensuring the blade is secure ...

Page 21: ...o avoid any potential damage Beware of obstructions such as gateposts which could damage the machine or vice versa The corners of the arena can be graded by raising the grader into transport position reversing into the corners and lowering Again it may be necessary to repeat this action to ensure level corners 2 Primary Grading Once perimeter grading is finished place the perimeter blade back into...

Page 22: ...me manner as the primary grading operation but in rows drawn at either 45 or 90 The choice of secondary grading direction will in part be down to the design of the site be ing levelled and may not in reality be practical to grade at 45 or 90 In this case it is recommended to grade at 180 from the first grading direction i e working from the opposite starting edge to ensure complete coverage ...

Page 23: ...deal for this Spring Tine Wear The spring tines should be checked for signs of damage or excessive wear on a monthly basis The spring tines should be replaced if excessive wear or damage is ap parent replacements are available through your dealer or direct from the manufac turer Replace once wear exceeds 50mm Blade wear The blade working edges should be replaced when the blade thickness is reduced...

Page 24: ...ration or repair of the machinery without prior approval 3 The machinery must have been serviced in accordance with the Operator s Manual and the Service Log must have been kept up to date and made available to the dealer should service repair or warranty work be undertaken 4 This warranty does not cover claims in respect of wearing parts such as blades flails paintwork tyres belts hydraulic hoses...

Page 25: ...validate this warranty 9 All warranty claims must be submitted to Chapman Machinery on Chapman Ma chinery Warranty Claim Forms within 30 days of completion of warranty work Using the machine implies the knowledge and acceptance of these instructions and the limitations contained in this Manual Transfer of Warranty The Chapman warranty be transferred to a subsequent owner of the machinery for use w...

Page 26: ...Page 26 Specification ...

Page 27: ...lace of Issue United Kingdom Name of Representative James Chapman Position of representative Director The Basis on which Conformity is being Declared I declare that as the authorised representative the above information in relation to the supply manufacture of this product is in conformity with the stated standards and other related documents following the provi sionsof93 44EECdirectives The produ...

Page 28: ...Page 28 directives supplied Signed Date 12 07 2010 ...

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