Before fueling your boat, check the entire fuel system for leaks.
Check for weakening, hardening, swelling, or corrosion of fuel sys-
tem components. These include the fuel tank, fuel lines and fittings,
fuel filter, and carburetor. Any sign of leakage or deterioration
requires immediate replacement before further engine operation.
Chaparral Boats recommends using alcohol-free gasoline when
possible because alcohol tends to destroy marine fuel system hoses
and other components. If only gasoline containing alcohol is avail-
able or if you do not know whether the gasoline contains alcohol,
inspect the fuel system for leaks and abnormalities more frequently.
Preliminary Procedures
1. Safely and securely moor your boat to the dock.
2. Turn off engine and all electrical equipment including lights,
bilge pump, bilge blower, etc.
3. Extinguish all cigarettes, cigars, pipes, or other items that may
produce a spark or flame.
4. Close all hatches, windows, doors, and compartments.
5. Make sure a fire extinguisher is readily available.
Fueling Procedures
1. Always fuel in an area which has sufficient lighting. Gasoline
spills are hard to see when lighting is poor or it is dark.
Important: When fueling or having someone else fuel your
boat, be sure the waste or water fill caps are not mistaken for
the fuel fill cap. Also, make sure a fishing rod holder is not mis-
taken for a fuel fill plate.
2. Your Chaparral boat has fittings for filling the fuel tank on each
side of the boat. Remove fuel fill plate. Insert the fuel supply
nozzle. Allow nozzle to stay in contact with fitting to prevent pos-
sible static-produced sparks.
Note: The fuel fill cap has a built in tank ventilation feature. If
you should need to replace the cap, see your dealer for the
exact same cap to ensure proper fuel system operation.
3. After pumping approximately 5 gallons of fuel into tank, inspect
engine and fuel tank area for any signs of fuel leakage. Continue
fueling if you do not detect any leaks or other problems.
4. Allow space at the top of the tank for thermal expansion. Do not
overfill tank so that fuel comes out fuel tank vent.
Note: Do not over fill tank, causing fuel to spill onto water.
5. If fuel can not be pumped in at a reasonable rate, check for a
plugged fuel vent plug or kink in the line.
5-7
WARNING:
Do not smoke, extinguish all open flames, STOP
engine and other devices that could cause sparks. Do not use
electrical switches or accessories.
DANGER:
Fuel vapors are explosive and can become trapped
within the lower portions of the boat. Close all hatches, win-
dows, doors, and compartments while fueling your boat.
WARNING
AVOID DAMAGE TO YOUR FUEL SYSTEM
DO NOT USE FUEL OR ADDITIVES CONTAINING MORE
THAN 10% ALCOHOL BY VOLUME (Methanol or Ethanol)
DAMAGE AND LOSS OF WARRANTY MAY RESULT
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