Upright 60" Conveyor
Dishwashing Machine
W-6
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
Dual tank heating system with stainless
steel coils or injectors provide extra
protection and reliability.
Heavy-duty drive system.
Standard start-stop station.
• Access doors on both sides of hood
• Access doors on end and side of machine for quick
access and service
• All-purpose 58"-wide peg belt
• Automatic tank fill
• Chemical dispensing equipment connection provisions
• Chrome-plated piping (above top of machine)
• Convenient 140°F water connection
• Common drain
• Common electric connection
• Common steam connection (separate connection
required for optional blower-dryer)
• Control 120-volt circuit
• Conveyor drive motor, heavy-duty 1-Hp
• Door safety switches on all inspection doors
• Electric eye conveyor shut-off switch on unload end
(with start switch)
• Enclosure panels on all four sides
• Energy sentinel (idle pump shut-off)
• Heavy-gauge stainless steel construction
• Low-water tank heat protection
• Prewash, wash and rinse dual pump motors, 3-Hp each
• Push-button start-stop station on load and unload end (2)
• Tank heat: choice of steam coil or steam injector
• Top-mounted control console, easy to reach
• Rinse saver – economical energy system
• Spray system: single height or dual height to
accommodate large and small ware with optional
clearances of 18", 12", or 10"
• Vent openings with 7" stainless steel stacks and locking
dampers – both ends
• External scrap bucket on 4' prewash
• Wash spray system – quick release all SST spraypipes
with removable end plugs
QUICK FACTS
Capacities
Dishes per hr.
24,000
Conveyor Speed (ft./min.)
9.5
Wash tank (gal.)
54
Motor horsepower
Drive
1
Prewash - 4'
2 x 3
Wash
2 x 3
Rinse
2 x 3
Water consumption
Gallons per hour (max. use)
852
Maximum drain flow (gpm)
45
Temperatures °F
Wash (Min.)
150
Rinse (Min.)
160
Final Rinse (Min.)
180
Heating
Steam (lbs. per hr. required at 15 psi flow pressure)
375
Steam booster (lbs. per hr. required for 40° rise)
450
Steam booster (lbs. per hr. required for 70° rise)
700
Venting*
Load end (minimum cfm)
600
Unload end (minimum cfm)
1350
*With blower-dryer, increase ventilation by 1200 cfm
BASIC CONFIGURATION INFORMATION
•
Minimum machine without blower-dryer: A5, C8, D7 = 20'
•
Minimum machine with blower-dryer: A5, C8, D13 = 26'
•
W-6 is available with the C8 section only.
•
Load section minimum length is 5'
•
Unload section minimum length is 7' without blower-dryer,
and 13' with blower-dryer.
•
A B4 Prewash Unit is recommended.
•
W-6 may have more than one B or C sections.
Start/Stop
1 HP
Drive
2 HP
24"
Door
24"
Door
4'
4'
8' 6'
7' Min.
6"
4'
5'
Min.
24"
Door
7"
Start/Stop
C
L
20"
Clearance
12"
Plumbing
Clearance
99"
Door
Removal
61"
Machine
Height
38"
10"
4"
93
1/4"
Door
Removal
Rinse
Wash
Prewash
24"
Door
Drying Tunnel
Champion
Champion
Champion
Champion
Champion
1/4
HP
3
HP
3
HP
3
HP
3 HP
3 HP
3 HP
2
HP
2
HP
3 HP
3 HP
3 HP
32"
5
3/4"
5
3/4"
36
"
27
3
/
4
"
7"
4"
5"
68"
60"
10"
4"
48"
11"
42"
10"
17"
6"
6"
16"
38
1/2
"
A Load
B Prewash
C Wash/Rinse
Drying Tunnel
D Unload
Plan View
Basic Machine with one (1) 4-foot Prewash Unit
Design and Construction:
The W-6 is a fully-automatic dishwashing
machine consisting of four modular sections: load, prewash, wash-rinse
and unload. This machine is constructed entirely of heavy-gauge stainless
steel. The stainless steel angle frame provides a rigid, heavy-duty
support for internal components, tanks and hoods, enhancing the
reliability and extending the service life of the machine.
Tanks:
Prewash, wash and power rinse units each have dual tanks
which extend the full length and width of the spray areas. Removable,
heavy-duty refuse screens cover each tank to keep water fresh and
clean. Spacious access doors with cold handles are positioned on
each side of the prewash, wash and power rinse units allowing easy
access for cleaning. Each tank has a stainless steel skim-type overflow
tube, and strainers protect the pump suction inlet and drain outlet.
Pumps and Motors:
The pumps provide high-pressure recirculating
spray. Each drip-proof pump motor is wired through a magnetic
contactor and has thermal overload.
Built-in Booster Heater:
An optional steam booster heater provides
180°F final rinse water (minimum inlet temperature 110°F). The
boosters, which are mounted inside the frame of the machine, are
completely interwired and interplumbed with the machine.
Energy Sentinel:
The standard “energy sentinel” automatically
operates the pumps only when ware is present in the machine. An
electric beam located at the entrance of the prewash starts the pumps.
Spray System:
Prewash, Wash and Rinse:
The prewash, wash and power rinse units
have two sets of stationary upper and lower stainless steel spray arms
providing “water knife” cleaning action across every surface of the
ware. The spray arms are interchangeable and feature easily
removable end caps for fast, thorough cleaning.
EcoRinse:
This unique feature captures and recirculates the final rinse
water. The water is circulated at 170°F through quick release stainless
steel spray arms.
Final Rinse:
Fresh 180°F sanitizing spray is distributed through upper
and lower spray arms which extend across the full width of the conveyor.
Rinse Saver:
The standard rinse saver device conserves water and
heating energy by operating the final rinse only when ware
is present in the final rinse area.
Tank Heating and Filling System:
The “power on” switch automatically
fills the prewash, wash and rinse tanks to proper level and turns on the
wash and rinse tank heaters and the optional booster heater. Tank
temperatures are maintained at the proper level by thermostatically
controlled steam coils or steam injectors.
Upright Conveyor Belt:
The standard all-purpose peg belt is designed
to accept dishes, cup and glass racks, and food service utensils. The belt
is constructed of molded plastic links on stainless steel cross rods. To
withstand heavy use, the center supports extend the entire length of the
conveyor. A standard electric eye shutoff switch stops the conveyor when
ware reaches the end of the unload section. For operator safety the
conveyor is restarted by using the standard start/stop station located
at either end of the machine.
Dimensions and connections vary depending
on length of unload section.
Plumbing Notes:
Because of the variation in
house-supplied steam and water pressures, steam
and water pressure regulating valves (PRVs) are
needed (water PRV is standard on machines with
built-in booster). The PRVs can either be purchased
from Champion or obtained locally.
Warning:
Plumbing and electrical connections
should be made by qualified workmen who will
observe all the applicable plumbing, sanitary,
safety codes and the National Electrical Code.
Note:
Water Hammer Arrestor (meeting ASSE-
1010 standard or equivalent) to be supplied
(by others) in common water supply line at
service connection.
Standard Features
External scrap bucket with lift-out screens
allow you to clean tanks while machine is
operating.
DETAILED SPECIFICATIONS
Basic Machine with one (1) 4-foot Prewash Unit
Plan View
A-Load
B-Prewash
C-Wash/Rinse
Drying Tunnel
D-Unload
Front View
Shipping weight:
500 lbs./ft.
Height to remove doors:
104"
Due to an ongoing value analysis program at Champion, specifications in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
