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Champion D-H1T, Technical Manual

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3

Electrical Power Requirements: Electric Heat/Electric Booster

Model

Voltage

Booster Rise

Rated

Minimum Supply Ckt.

Maximum Overcurrent

(D-HBT Only)

Amps

Conductor Ampacity

Protective Device

D-H1T

208/60/1

—

37 Amps

45 Amps

45 Amps

D-H1T

220/60/1

—

37 Amps

45 Amps

45 Amps

D-H1T

230/60/1

—

40 Amps

45 Amps

45 Amps

D-H1T

240/60/1

—

40 Amps

45 Amps

45 Amps

D-H1T

208/60/3

—

21 Amps

25 Amps

25 Amps

D-H1T

220/60/3

—

21 Amps

25 Amps

25 Amps

D-H1T

230/60/3

—

22 Amps

25 Amps

25 Amps

D-H1T

240/60/3

—

22 Amps

25 Amps

25 Amps

D-H1T

380/60/3

—

9 Amps

15 Amps

15 Amps

D-H1T

415/60/3

—

9 Amps

15 Amps

15 Amps

D-H1T

480/60/3

—

9 Amps

15 Amps

15 Amps

D-H1T

575/60/3

—

8 Amps

15 Amps

15 Amps

D-HBT

208/60/1

40˚F/23˚C

74 Amps

80 Amps

80 Amps

D-HBT

220/60/1

40˚F/23˚C

74 Amps

80 Amps

80 Amps

D-HBT

230/60/1

40˚F/23˚C

82 Amps

90 Amps

90 Amps

D-HBT

240/60/1

40˚F/23˚C

82 Amps

90 Amps

90 Amps

D-HBT

208/60/3

40˚F/23˚C

41 Amps

45 Amps

45 Amps

D-HBT

220/60/3

40˚F/23˚C

41 Amps

45 Amps

45 Amps

D-HBT

230/60/3

40˚F/23˚C

46 Amps

50 Amps

50 Amps

D-HBT

240/60/3

40˚F/23˚C

46 Amps

50 Amps

50 Amps

D-HBT

380/60/3

40˚F/23˚C

24 Amps

25 Amps

25 Amps

D-HBT

415/60/3

40˚F/23˚C

26 Amps

25 Amps

25 Amps

D-HBT

480/60/3

40˚F/23˚C

20 Amps

25 Amps

25 Amps

D-HBT

575/60/3

40˚F/23˚C

17 Amps

25 Amps

25 Amps

D-HBT

208/60/1

—

—

—

—

D-HBT

220/60/1

—

—

—

—

D-HBT

230/60/1

—

—

—

—

D-HBT

240/60/1

—

—

—

—

D-HBT

208/60/3

70˚F/39˚C

58 Amps

60 Amps

60 Amps

D-HBT

220/60/3

70˚F/39˚C

58 Amps

60 Amps

60 Amps

D-HBT

230/60/3

70˚F/39˚C

65 Amps

70 Amps

70 Amps

D-HBT

240/60/3

70˚F/39˚C

65 Amps

70 Amps

70 Amps

D-HBT

380/60/3

70˚F/39˚C

34 Amps

40 Amps

40 Amps

D-HBT

415/60/3

70˚F/39˚C

36 Amps

40 Amps

40 Amps

D-HBT

480/60/3

70˚F/39˚C

30 Amps

35 Amps

35 Amps

D-HBT

575/60/3

70˚F/39˚C

26 Amps

30 Amps

30 Amps

Electrical Power Requirements: Gas or Steam/Gas or Steam Booster

Model

Voltage

Booster Rise

Rated

Minimum Supply Ckt.

Maximum Overcurrent

(D-HBT Only)

Amps

Conductor Ampacity

Protective Device

D-H1T

208/60/1

—

15 Amps

20 Amps

20 Amps

D-H1T

220/60/1

—

15 Amps

20 Amps

20 Amps

D-H1T

230/60/1

—

14 Amps

20 Amps

20 Amps

D-H1T

240/60/1

—

14 Amps

20 Amps

20 Amps

D-H1T

208/60/3

—

8 Amps

15 Amps

15 Amps

D-H1T

220/60/3

—

8 Amps

15 Amps

15 Amps

D-H1T

230/60/3

—

7 Amps

15 Amps

15 Amps

D-H1T

240/60/3

—

7 Amps

15 Amps

15 Amps

D-H1T

380/60/3

—

5 Amps

15 Amps

15 Amps

D-H1T

415/60/3

—

4 Amps

15 Amps

15 Amps

D-H1T

480/60/3

—

4 Amps

15 Amps

15 Amps

D-H1T

575/60/3

—

3 Amps

15 Amps

15 Amps

D-HBT

208/60/1

40˚F/23˚C

15 Amps

20 Amps

20 Amps

D-HBT

220/60/1

40˚F/23˚C

15 Amps

20 Amps

20 Amps

D-HBT

230/60/1

40˚F/23˚C

14 Amps

20 Amps

20 Amps

D-HBT

240/60/1

40˚F/23˚C

14 Amps

20 Amps

20 Amps

D-HBT

208/60/3

40˚F/23˚C

7 Amps

15 Amps

15 Amps

D-HBT

220/60/3

40˚F/23˚C

7 Amps

15 Amps

15 Amps

D-HBT

230/60/3

40˚F/23˚C

7 Amps

15 Amps

15 Amps

D-HBT

240/60/3

40˚F/23˚C

7 Amps

15 Amps

15 Amps

D-HBT

380/60/3

40˚F/23˚C

5 Amps

15 Amps

15 Amps

D-HBT

415/60/3

40˚F/23˚C

4 Amps

15 Amps

15 Amps

D-HBT

480/60/3

40˚F/23˚C

4 Amps

15 Amps

15 Amps

D-HBT

575/60/3

40˚F/23˚C

3 Amps

15 Amps

15 Amps

D-HBT

208/60/1

—

—

—

—

D-HBT

220/60/1

—

—

—

—

D-HBT

230/60/1

—

—

—

—

D-HBT

240/60/1

—

—

—

—

D-HBT

208/60/3

70˚F/39˚C

7  Amps

15 Amps

15 Amps

D-HBT

220/60/3

70˚F/39˚C

7 Amps

15 Amps

15 Amps

D-HBT

230/60/3

70˚F/39˚C

7 Amps

15 Amps

15 Amps

D-HBT

240/60/3

70˚F/39˚C

7 Amps

15 Amps

15 Amps

D-HBT

380/60/3

70˚F/39˚C

5 Amps

15 Amps

15 Amps

D-HBT

415/60/3

70˚F/39˚C

4 Amps

15 Amps

15 Amps

D-HBT

480/60/3

70˚F/39˚C

4 Amps

15 Amps

15 Amps

D-HBT

575/60/3

70˚F/39˚C

3 Amps

15 Amps

15 Amps

GENERAL

Summary of Contents for D-H1T

Page 1: ... 113492 Rev E Door Type Extended Hood Dishwasher Technical Manual March 2004 Machine Serial No D HBTM5 D HBTCM5 High Temperature Extended Hood with Built in Booster D H1TM5 D H1TCM5 High Temperature Extended Hood without Built in Booster Model www championindustries com P O Box 4149 Winston Salem North Carolina 27115 4149 336 661 1556 Fax 336 661 1660 ...

Page 2: ...butor Phone if applicable Champion Service Agency Phone Champion Service Champion US Phone 1 336 661 1556 1 800 858 4477 Fax 1 336 661 1660 Note When calling to order parts be sure to have the model number serial number voltage and phase of your machine along with your customer account number Machine Data Plate with Model Serial Number located on the front panel Machine COPYRIGHT 2004 by Champion ...

Page 3: ... N 327283 10 24 02 54 55 D3700 Inserted new bushing P N 100171 10 24 02 60 61 D3864 Inserted new control panel 10 24 02 63 D3864 Inserted new timer board P N 113547 12 18 02 63 D3857 Inserted new timer control board kit P N 900911 to convert all timer boards to P N 113597 2 5 03 49 61 _____ Replaced P N 108391 with 113622 2 5 03 63 _____ Replaced Furnace Siemens overloads with Telemecanique Square...

Page 4: ...Y 17 CLEANING 18 Cleaning Schedule 18 Deliming Process 19 TROUBLESHOOTING 20 BASIC SERVICE 22 REPLACEMENT PARTS 31 ELECTRICAL SCHEMATIC 67 LIST OF FIGURES Figure 1 Remove Front Panel 4 Figure 2 Electrical Connection Location 5 Figure 3 Hinged Control Panel 6 Figure 4 Main Terminal Block 6 Figure 5 Hot Water Connection D HBT Only 7 Figure 6 Hot Water Connection D H1T Only 7 Figure 7 Chemical Dispen...

Page 5: ...Assembly and Safety Switch 38 Figure 23A Straight Track Assembly 40 Figure 23B Corner Track Assembly 40 Figure 24 Wash Rinse Spray Piping 42 Figure 25 Wash Rinse Spray Arms 44 Figure 26 Drain Assembly and Scrap Screens 46 Figure 27 Wash Tank Heat and Thermostats 48 Figure 28 Electric Booster and Thermostats 50 Figure 29 Lower Fill Piping Assembly D HBT Only 52 Figure 30 Upper Fill Piping Assembly ...

Page 6: ... Adjustment of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintena...

Page 7: ...al Schematics All information illustrations and specifications contained in this manual are based upon the latest product information available at the time of publication Champion constantly improves its products and reserves the right to make changes at any time or to change specifications or design without notice and without incurring any obligation For your protection factory authorized parts s...

Page 8: ...zing models Standard Equipment includes D HBT D HBTC D H1T DH1TC Automatic tank fill and start Adjustable cycle selector Combination dishwasher dishes pots pans and utensils Built in electric booster heater D HBT only Specified as straight through or corner models 2 Door lift system Electric tank heat Low water tank heat protection 2 hp drip proof pump motor Door safety switch Drain electric autom...

Page 9: ... 40 Amps D HBT 480 60 3 70 F 39 C 30 Amps 35 Amps 35 Amps D HBT 575 60 3 70 F 39 C 26 Amps 30 Amps 30 Amps Electrical Power Requirements Gas or Steam Gas or Steam Booster Model Voltage Booster Rise Rated Minimum Supply Ckt Maximum Overcurrent D HBT Only Amps Conductor Ampacity Protective Device D H1T 208 60 1 15 Amps 20 Amps 20 Amps D H1T 220 60 1 15 Amps 20 Amps 20 Amps D H1T 230 60 1 14 Amps 20 ...

Page 10: ...and con tact the carrier immediately 2 Remove the dishwasher from the skid Move the machine to its permanent location 3 Level the machine if required by placing a level on the top of the machine and adjusting the feet Level the machine front to back and side to side 4 Remove the dishracks from the interior of the machine 5 Refer to Fig 1 Remove 2 screws that hold the front panel Remove the front p...

Page 11: ... being done on that circuit 1 A qualified electrician must compare the electrical power supply with the machine electrical specifications before connecting to the incoming service through a fused disconnect switch Refer to Fig 2 2 A knockout is provided at the lower right rear corner as viewed from the front for the electrical service connection A fused disconnect switch or circuit breaker sup pli...

Page 12: ...e to expose the electri cal controls Remove 2 screws on the control panel support Swing the hinged control panel forward Refer to Fig 4 4 Three phase or single phase incoming power wiring connections are made at the bottom of the machine s main terminal block The main terminal block is located on the side of the front right post of the dishwasher Electrical Power Connection ...

Page 13: ...following minimum water temperatures are recommended D HBT with built in 40 rise electric booster Minimum 140 F 60 C Min Max flow pressure 20 22 PSI 138 151 8 kPa D HBT with built in 70 rise electric booster Minimum 110 F 43 C Min Max flow pressure 20 22 PSI 138 151 8 kPa D H1T without built in booster Minimum 180 F 70 C Min Max flow pressure 20 22 PSI 138 151 8 kPa Refer to Figs 5 and 6 Figure 6 ...

Page 14: ...standard equipment on Models D H1T Drain Connections 1 All models are GRAVITY DRAIN machines equipped with a 2 O D hose connection point 2 The maximum drain flow rate is 15 gallons min 56 8 liters min 3 Drain height for all models must not exceed 8 7 8 225mm above floor level 4 The drain connection is made to the dishwasher from underneath the machine through an access hole in the machine base Ven...

Page 15: ... 1 A chemical signal terminal block is supplied for chemical dispensing equipment 2 The terminal block is located below the control panel fuse block Refer to Fig 8 3 The detergent signal is limited to a maximum load of 1 Amp Signal voltage is 115VAC 4 The Rinse aid signal is limited to a maximum load of 1 Amp Signal voltage is 115VAC 9 INSTALLATION COMMON RINSE DETERGENT Rinse aid Signal Connectio...

Page 16: ... Detergent may be added manually if your dishwasher is not equipped with dispensing equipment Consult your chemical supplier for recommended amounts Refer to Fig 10 7 D HBT D H1T A 1 4 NPT rinse aid injection point is provided in the final rinse manifold Use a liquid rinse aid The manifold is located on the top right side of the dishwasher Models D HBT and D H1T do not require sanitizer 10 INSTALL...

Page 17: ...er on at the main power service disconnect switch The controls are located on the front of the dishwasher A On Off power switch B In cycle light C Wash cycle selector switch for Dishes D Wash cycle selector switch for Pots Pans E Wash water temperature gauge F Final rinse pressure gauge INITIAL START UP Install the Scrap Screens Install scrap screens Make sure that wash and rinse arms are installe...

Page 18: ...e water in the dishwasher Wait approximately 10 minutes for the wash tank water to reach operating temperature The temperature should be a minimum of 150 F 66 C for D HBT D H1T Prescrap the dishes Load ware into the dishrack Open the doors insert the rack into the dishwasher 12 INITIAL START UP POWER CYCLE 3 MIN 6 MIN 1 MIN 2 MIN WASH CYCLE RINSE PRESSURE WASH TEMPERATURE ON OFF POWER CYCLE 3 MIN ...

Page 19: ...TART UP Cont Fully close the dishwasher doors The dishwasher will begin the automatic cycle Opening the doors anytime during the cycle will stop the dishwasher Closing the doors will resume the automatic cycle where it left off The cycle times are listed below 1 Minute Wash Cycle Setting Dish Wash 44 seconds Final rinse 13 seconds Dwell 11 seconds completion of cycle Note that the in cycle light i...

Page 20: ...180 F 82 C for D HBT D H1T The optimum final rinse temperature for D HBT D H1T is 180 195 F 82 91 C Check Final Rinse Water Pressure The final rinse water pressure gauge should indicate a flowing pressure of 20 22 PSI 138 151 8 kPa during the final rinse cycle for all models A pressure reducing valve PRV is required if flow pressure exceeds 20 22 PSI 138 151 8 kPa 14 INITIAL START UP 2 5 02 0 0 15...

Page 21: ...is on and the dishwasher has completed its last cycle Turn the selector knob to the desired time as indicated on the control panel DO NOT raise the doors at this time If doors are raised cycle time selected will not be remembered Open the doors and replace the clean rack of dishes with soiled rack Close the doors The dishwasher will begin the cycle automatically If the timed fill is activated due ...

Page 22: ...al start up is complete 12 11 Complete the initial start up Check all the plumbing for leaks Also check the drain plumbing for leaks and be sure that the drain will handle the drain water flow 15 gal min 56 8 liters min from the dishwasher After the drain and the plumbing connections are checked turn off the dishwasher power switch Drain the dishwasher Make sure the dishwasher power switch is turn...

Page 23: ...goes out 8 The selected automatic cycle begins again 9 Dishwasher drain valve opens for ten minutes automatically Periodic cleaning reduces deter gent consumption and improves washing results 1 Push the On Off power switch UP to the ON position Dishwasher fills auto matically 2 Wait approximately 10 minutes for the wash tank heater to heat the water Then check the reading on the wash water tempera...

Page 24: ...ours or After Each Meal Period 1 Drain the dishwasher 2 Flush interior with fresh water 3 Clean scrap screens and pump intake screen 4 Clean spray arm nozzles Every 8 Hours or at the End of the Day 1 Flip power switch to OFF position to open drain valve for 10 minutes 2 Flush interior with fresh water 3 Clean scrap screens and pump intake screen 4 Clean spray arms 5 Thoroughly clean the exterior o...

Page 25: ...tainers 3 Place each tube in a container of fresh water and prime the chemical lines for several minutes to thoroughly flush chemical from the lines Leave pick up tubes out of their containers 4 Flip the power switch OFF to drain the machine for 10 minutes return power switch to ON position to refill with fresh water 5 Spray interior walls with deliming solution and let sit for 5 or 10 minutes dep...

Page 26: ...ve to drain Contact your service agency Machine doors not fully closed Close doors securely Faulty fill valve Contact your service agency Machine not filled initially Push Power switch UP to fill Clogged strainer in fill valve Clean or replace Stuck or defective float Check floats and clean Continuous water filling Defective Circuit Board Contact your service agency Fill valve will not close Clean...

Page 27: ...inse Low incoming water Check the booster D HBT D H1T temperature be sure the thermostat is set to maintain180 F 82 C temperature Solenoid valve defective Check valve to be sure it is clean and operating Defective thermometer Check for proper setting or replace Poor washing results Detergent dispenser Contact detergent supplier not operating properly Insufficient detergents Contact detergent suppl...

Page 28: ...er at the main service disconnect switch and place a tag at the disconnect switch to indicate that work is being performed on the circuit Troubleshooting Schematics Champion places an electrical schematic in the control cabinet of every machine before it is shipped Schematics are included at the back of this manual as well Be aware that these schematics include options that may not apply to your m...

Page 29: ...pump motor has an overload to protect it from line voltage electrical overloads The overload disconnects 120VAC power to the motor contactor coil Refer to Fig 12 Note the Switch Lever on the Overload If the switch lever is off with the 0 showing then the overload has tripped To Reset the Motor Overload Flip the overload switch to the On position A 1 should be visible on the switch lever To Replace...

Page 30: ...Wash 336 secs Rinse 13 secs Rinse 13 secs Rinse 13 secs Rinse 13 secs Dwell 11 secs Dwell 11 secs Dwell 11 sesc Dwell 11 secs 10 Open door remove clean rack of dishes 11 Repeat for additional racks TROUBLESHOOTING TIMER CIRCUIT BOARD 1 1 Introduction The following procedures are for determining whether or not the timer circuit board itself is faulty In this part Checking the general condition of t...

Page 31: ...board is receiving power as explained above then test the board inputs There are 4 board inputs Start Switch Door Safety Switch Float Switch Extended Wash Switch if installed Perform the following steps to test a board input 1 Set the voltmeter to measure DC volts 2 Place the negative black test probe on the hot terminal T2 marked H 3 Place the positive red test probe on the input terminal to be t...

Page 32: ...ust be closed before testing T5 marked HEATERS OUTPUT for the water heater T6 marked LAMP OUTPUT for the in cycle lamp indicator 4 Check the results on the voltmeter for the terminal you are testing For T3 the meter should read 120 VAC whenever the unit is in cycle and the WASH LED is illuminated on the circuit board For T4 the meter should read 120 VAC whenever the unit is in a fill or rinse mode...

Page 33: ... energize 3 If water level drops below the float level the float switch ball moves down heat de energizes The fill solenoid energizes and the fill cycle runs for a minimum of 110 seconds to refill the tank 4 If the tank is not full of water at the end of the 110 second fill cycle then the machine will cycle again When the float switch is satisfied the fill cycle stops after completing its 110 seco...

Page 34: ... Booster tank element View of calrod coils Configuration B Booster tank element View of calrod coils Configuration A Booster tank element View of calrod coils ELECTRICAL SERVICE Cont Heater Element Wiring Booster Tank and Wash Tank Heater Elements Refer to the illustrations and follow the steps below to properly install terminal jumpers and to make line power connections to a replacement element S...

Page 35: ...ry For three phase machines reversing the motor direction is done in the control cabinet by reversing the wires L1 and L2 on the disconnect side of the main electrical connection block For single phase machines motor rotation is changed at the motor connection plate on the rear of the single phase motor if necessary Refer to Fig 17 for the proper wiring of the pump motor for single and three phase...

Page 36: ...al and discard 13 Check seal seat in the pump flange and clean thoroughly 14 Press rubber seal ceramic portion of seal assembly into the pump flange Use a water soluble lubricant Be careful to keep the ceramic clean 15 Install the rotating part of the seal on the shaft with the graphite surface toward the ceram ic Use a water soluble lubricant on the rubber seal part only not the graphite 16 Reins...

Page 37: ...REPLACEMENT PARTS 31 REPLACEMENT PARTS ...

Page 38: ...Figure 19 D HBT D H1T Panels REPLACEMENT PARTS 32 7 12 10 10 11 11 10 6 1 5 9 6 8 2 3 4 9 9 7 8 ...

Page 39: ...13051 Label Panel Overlay DH T TC Prior to S N D3863 1 113525 Label Panel Overlay DH T After S N D3864 1 113567 Label Panel Overlay DH TC Corner Models AfterS N D3864 1 4 322074 Panel Front Lower 1 5 321941 LH Panel W Cut Out 1 6 108418 Plug Plastic 2 7 109034 Washer 13 16 x 1 13 16 Fiber 2 8 108417 Nut Plastic 2 9 100779 Screw 1 4 20 x 5 8 Truss Head 6 10 0504822 Screw 8 32 x 1 2 Pan Head 4 11 10...

Page 40: ...Figure 20 DHB T DH1 T Doors Guides Stops REPLACEMENT PARTS 34 24 26 27 28 18 7 6 4 5 2 8 9 11 29 30 12 16 16 19 20 21 21 20 22 17 15 14 10 13 10 3 1 24 25 23 ...

Page 41: ...7248 Door Front After S N D3864 1 14 112687 Door Handle 1 15 106382 Screw 6 32 x 3 8 Truss Head 2 16 108954 Nut Grip 6 32 2 17 111026 Magnet 1 18 325633 Side Door Upper 2 19 322788 Side Door Lower Prior to S N D3863 2 327252 Side Door Lower After S N D3864 2 20 100097 Screw 10 32 x 1 2 Truss Head 8 21 107966 Nut Grip 10 32 2 22 322077 Splash Guard Prior to S N D3863 2 324620 Splash Baffle Side Doo...

Page 42: ...Figure 21 D HBTC D H1TC Doors Guides Stops Corner Model Only REPLACEMENT PARTS 36 4 3 1 2 4 3 13 13 12 11 6 8 9 9 9 9 8 10 5 7 8 8 14 15 15 16 16 17 12 5 ...

Page 43: ...3 8 Truss Head 6 9 104985 Nut Plain 10 32 6 10 322077 Splash Guard Prior to S N D3863 No Longer Used 1 11 323006 Stop Door Prior to S N D3863 1 327321 Door Stop After S N D3864 1 12 100740 Bolt 5 16 18 x 1 Hex Head 2 13 107893 Shock Absorber 6 14 323224 Bracket Corner Machine Door Lift Prior to S N D3863 1 327242 Door Lift Corner Machine After S N D3864 1 327256 Front Door Bracket After S N D3864 ...

Page 44: ... 2 2 3 28 30 29 30 3 4 5 6 6 7 7 9 9 8 8 5 1 10 10 14 15 16 17 18 18 19 20 21 20 22 23 13 10 14 13 10 11 11 11 11 12 12 24 25 25 26 26 26 27 24 24 26 27 24 Figure 22 D HBT D H1T Door Handle Spring Assembly and Safety Switch ...

Page 45: ... 108368 Gasket Backing 2 14 304811 Plate Backing 2 15 100740 Bolt 5 16 18 x 1 Hex Head 2 16 107966 Nut Grip 10 32 w Nylon Insert 8 17 322077 Guard Splash 2 18 100097 Screw 10 32 x 1 2 Truss Head 8 19 0509264 Bushing Side Door 2 20 0509274 Nut Acorn 5 16 18 2 21 0309167 Lift Bar Door Standard Machine 2 22 322926 Lift Bar Door Corner Machine 2 22 102376 Washer Flat 2 23 104002 Bolt 5 16 18 x 1 1 2 2...

Page 46: ...ure 23A D HBT D H1T Straight Track Assembly Figure 23B D HBT D H1T Corner Track Assembly REPLACEMENT PARTS 40 6 2 6 8 1 6 8 7 11 5 11 7 8 7 7 7 10 9 4 6 6 6 7 10 9 8 3 10 9 10 9 1 2 2 2 4 3 4 3 2 4 3 4 3 1 ...

Page 47: ...0309471 Track Front 1 6 106727 Screw 10 32 x 5 8 Flat Hd 8 7 107966 Nut Grip 10 32 w Nylon Insert 8 8 100073 Bolt 1 4 20 x 1 2 Truss Head 8 9 106482 Washer Lock 8 10 100003 Nut 1 4 20 Hex Hd 8 11 0309473 Spacer 2 D HBT D H1T STRAIGHT TRACK ASSEMBLY Fig 23A Part Item No No Part Description Qty 1 0309472 Track Rear 1 2 100073 Bolt 1 4 20 x 1 2 Truss Head 8 3 106482 Washer Lock 8 4 100003 Nut 1 4 20 ...

Page 48: ...Figure 24 D HBT D H1T Wash Rinse Spray Piping REPLACEMENT PARTS 42 FRONT LEFT SIDE 2 1 2 3 7 6 8 7 13 10 8 5 4 5 3 11 10 9 12 ...

Page 49: ... Rinse Arm 2 3 113028 Top Rinse Arm Connector 2 4 0507445 Spindle Wash Arm 2 5 109864 Support Wash Arm 2 6 113252 Standpipe Wash 1 7 100736 Bolt 1 4 20 x 3 4 Hex Head 2 8 107967 Nut Grip 1 4 20 3 9 109854 Gasket Standpipe Wash 1 10 100740 Bolt 5 16 18 x 1 Hex Head 4 11 106013 Washer Lock 5 16 Split 4 12 102376 Washer Flat 8 13 100154 Nut Plain 5 16 18 4 ...

Page 50: ...Figure 25 D HBT D H1T Wash Rinse Spray Arms REPLACEMENT PARTS 44 2 2 4 1 3 3 6 5 7 8 4 3 3 AFTER S N D3864 PRIOR TO S N D3863 ...

Page 51: ... Rinse Arm Assy Includes 2 3 Prior to S N D3863 2 414110 Rinse Arm Assy Complete After S N D3864 2 5 0507444 Nut Rinse Arm 2 6 109835 Screw 8 x 1 2 Pan Hd 4 7 0707452 SWash Arm Assy Includes 6 8 2 8 0507446 Bearing Wash Arm 2 0707453 is no longer available as a complete rinse arm assembly Replacement nozzles and bearings are still available for that assembly To replace the complete rinse arm assem...

Page 52: ...Figure 26 D HBT D H1T Drain Assembly and Scrap Screens REPLACEMENT PARTS 46 2 3 4 4 5 6 7 10 11 11 13 15 16 14 12 8 8 9 1 17 ...

Page 53: ...trainer 1 7 205988 Connector Electric Drain Valve 1 8 104165 Clamp Hose 2 9 205990 Hose Rubber 1 10 113315 Electric Drain Valve After S N D2964 1 10 900830 Kit Drain Valve From S N D1848 thru D2963 A R 11 107340 Hose Clamp 2 12 113048 Overflow Hose 1 13 324573 Overflow Flange Weldment 1 14 113047 Gasket Drain Flange 1 15 106482 Washer Lock 1 4 Split 4 16 100003 Nut Plain 1 4 20 SST 4 17 327283 Wat...

Page 54: ...Figure 27 D HBT D H1T Wash Tank Heat and Thermostats REPLACEMENT PARTS 48 Thermostat bracket detail 1 2 3 4 5 5 10 14 7 8 7 8 11 9 13 12 15 16 16 3 4 17 20 6 18 18 19 ...

Page 55: ...plit SST 4 8 100003 Nut Plain 1 4 20 SST 4 9 100740 Bolt 5 16 18 x 1 Hex Head 4 10 108345 Gasket 3 x 3 x 1 8 2 1 11 102376 Washer 5 16 x 3 4 x 1 16 8 12 106013 Washer Lock 5 16 Split 4 13 100154 Nut Plain 5 16 18 SST 4 14 0509637 Heater 3KW 115V 1PH 1 113479 Heater 4 7KW 208 240 380 415V 1 3PH 1 113480 Heater 4 7KW 460V 3PH 1 113481 Heater 4 7KW 575V 3PH 1 15 100007 Screw 10 32 x 3 8 Truss Head 4 ...

Page 56: ...Figure 28 D HBT Only Electric Booster and Thermostats REPLACEMENT PARTS 50 T O U P P E R P I P I N G F R O M F I L L V A L V E 5 3 4 6 7 8 9 10 11 12 1 1 2 2 ...

Page 57: ... R 5 109069 Thermostat Booster 1 6 100003 Nut Plain 1 4 20 SST 3 7 106482 Washer Lock 1 4 Split 5 8 111334 Heater 9KW 208 240 380 415V 40 Rise 1 3 phase 1 108579 Heater 9KW 480V 40 Rise 3 phase only 1 111122 Heater 9KW 575V 40 Rise 3 phase only 1 9 111266 Heater 18KW 208 240 380 415V 70 Rise 1 3 phase 1 111267 Heater 18KW 480V 70 Rise 3 phase only 1 111600 Heater 18KW 575V 70 Rise 3 phase only 1 1...

Page 58: ...Figure 29 D HBT Only Lower Fill Piping Assembly REPLACEMENT PARTS 52 11 CUSTOMER WATER INLET TO UPPER PIPING 2 10 9 12 14 15 17 16 18 13 8 6 5 5 4 3 2 5 7 1 5 19 ...

Page 59: ...4 Brass 1 7 100571 Union 3 4 NPT Brass 1 8 102388 Bushing Reducer 1 2 x 1 4 Brass 1 9 112437 Valve Needle 1 4 1 10 109879 Fitting Compress 3 4 NPT x 7 8 OD 1 11 205824 Final Rinse Tube 1 12 107065 Connector Male 1 4 OD x 1 4 NPT 1 13 107928 Tubing High Density 3ft 14 111100 Elbow Female 1 4 OD x 1 8 NPT 1 15 109812 Gauge Pressure 0 100 PSI 1 16 109816 Overlay Gauge 20 30 PSI 1 17 108516 Coil Solen...

Page 60: ...Figure 30 D HBT D H1T Upper Fill Piping Assembly REPLACEMENT PARTS 54 16 9 12 3 11 8 2 6 4 7 5 WATER IN FROM LOWER PIPING 1 13 8 14 10 15 3 ...

Page 61: ...9 Cross 3 4 NPT Brass 1 5 108181 Bushing Reducing 3 4 x 1 4 NPT Plastic 1 6 107463 Plug 1 4 NPT Plastic 1 7 102444 Elbow Street 3 4 NPT x 90 Brass 1 8 100184 Nipple Close 3 4 NPT 1 9 113222 Vacuum Breaker 3 4 NPT 1 10 109925 Compression Fitting 1 2 NPT x 5 8 OD 1 11 102489 Nipple 3 4 NPT x 2 1 2 Brass 1 12 104682 Thermometer 1 2 NPT 1 13 102521 Tee 3 4 NPT 1 14 102505 Plug 3 4 NPT Brass 1 15 11322...

Page 62: ...Figure 31 D H1T Only Lower Fill Piping Assembly REPLACEMENT PARTS 56 12 1 8 7 6 4 2 1 3 CUSTOMER WATER IN 6 TO UPPER PIPING 10 9 13 15 14 11 16 18 19 20 17 5 ...

Page 63: ... 3 4 NPT Brass 1 8 102470 Nipple 3 4 NPT x 3 Brass 1 9 102392 Bushing Reducing 3 4 x 1 2 NPT Brass 1 10 109925 Compression Fitting 1 2 NPT x 5 8 OD 1 11 205824 Tube 1 2 Copper Formed 1 12 102525 Tee Reduce 3 4 x 1 2 x 3 4 NPT Brass 1 13 102388 Bushing Reducing 1 2 x 1 4 NPT Brass 1 14 101261 Street Ell 1 4 NPT Brass 1 15 112437 Needle Valve 1 4 MPT Brass 1 16 107065 Adapter 1 4 OD x 1 4 MPT Plasti...

Page 64: ...Figure 32 D HBT D H1T Pump Assembly REPLACEMENT PARTS 58 1 2 3 7 4 6 5 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 28 27 29 30 31 32 26 ...

Page 65: ...ing 1 19 111111 Pump Seal 1 20 109649 Flange Assembly 1HP 1 21 107690 Nut Jam 3 8 16 4 22 106407 Washer Lock 3 8 Split 4 23 109648 Backing Plate 1 24 109654 Pump Slinger Washer 1 25 110734 Stud 3 8 16 x 1 3 8 4 26 110422 Motor 2HP 208 240V 460V 60 3 1 26 110421 Motor 2HP 115V 208 240V 60 1 1 26 112163 Motor 1 4HP 115V 208 240V 50 1 1 26 0507708 Motor 1 4HP 575V 60 3 1 27 100739 Bolt 5 16 18 x 3 4 ...

Page 66: ... 0 NSF MODEL W P N 108391 CHAMPION INDUSTRIES INC WINSTON SALEM NC USG 0 20 40 60 80 100 psi CHAMPION INDUSTRIES INC WINSTON SALEM NC USG 0 20 40 60 80 100 psi 160 140 1 2 0 100 8 0 6 0 20 170 180 1 9 0 20 0 21 0 2 2 0 70 80 95 90 100 105 C F 60 50 40 20 0 NSF MODEL W P N 108391 1 2 3 4 5 6 11 9 10 7 8 Prior to S N D3863 8 RINSE PRESSURE WASH POWER CYCLE TEMPERTURE 6 MIN 2 MIN 1 MIN 3 MIN ON OFF 1...

Page 67: ... Cycle Prior to S N D3863 1 106364 Pilot Light 120V Green After S N D3864 1 4 113054 Switch Time Select 4 Position 1 5 113055 Contact Block NO 1 6 113056 Contact Block NO 2 7 112086 Overlay Wash 150 F 1 8 113622 Thermometer 4FT Gas Filled Replaces 108391 1 9 109812 Gauge Pressure 0 100 PSI 1 10 109756 Overlay 20 30 PSI 1 11 113051 Label Panel Overlay DH T TC Prior to S N D3863 1 113525 Label Panel...

Page 68: ... Transformer mounted on machine base 208V 575V 1 or 3 phase REPLACEMENT PARTS 62 7 1 14 15 16 17 10 JB2 U1 L2 T10 T9 T8 T7 T1 T2 EXT WASH FLOAT SW FILL RINSE WASH HEATERS OUTPUT LAMP OUTPUT T5 T6 T4 JB1 T3 WASH OUTPUT RINSE OUTPUT H N START SW DOOR SW F1 POWER L1 L3 L4 JB3 10 9 10 8 2 3 4 5 6 7 1 11 1 2 3 7 1 13 ...

Page 69: ... M08 w Aux 2HP Wash All Models 480V 3 1 7 110805 Starter Mtr OL GV2 M08 w Aux 2HP Wash All Models 380 415V 3 1 7 112692 Overload Motor 2HP Wash All Models 575V 3 1 7 111632 Overload Motor 2HP Wash DH1 T 115V 1 1 7 111632 Overload Motor 2HP Wash DH1 T 208 240V 1 1 8 107366 Board Terminal 1 9 112382 Relay 3PDT 10A 120VAC coil 1 10 111068 Relay 2PDT 10A 120VAC coil 2 11 113314 Timer Infintec 600 Seco...

Page 70: ...Figure 35 Dishracks and PRV REPLACEMENT PARTS 64 1 2 3 ...

Page 71: ...REPLACEMENT PARTS 65 DISHRACKS AND PRV Fig 35 Part Item No No Part Description Qty 1 101273 Rack Flat Bottom 1 2 101285 Rack Peg 1 3 112387 Line Strainer PRV Combo 1 4 113281 Rack Sheet Pan Not Shown 1 ...

Page 72: ... then energized closing the 3CR contacts 2 Drain timer now is powered from the 3CR relay which opens the drain valve for ten 10 minutes 3 When the timer times out 10 minutes the drain valve closes and machine has completed it s drain cycle NOTE Flip the power switch on the machine to ON then OFF position to open the drain for an additional drain cycle Repeat this step as necessary 1T 1 2 3 3CR 56 ...

Page 73: ...REPLACEMENT PARTS 67 ELECTRICAL SCHEMATICS ...

Page 74: ...SELECT JUMPER JB2 RINSE TIME SELECT JUMPER JB1 TANK HEAT HIGH LIMIT HCHL TANK HEAT CONTACTOR OR STEAM VALVE HC1 TRANSFORMER FUSES FUT TANK HEAT FUSES FUH FLOAT SWITCH FSW TIMER BOARD FUSE F1 DOOR SAFETY SWITCH SIDE DOORS DS2 DOOR SAFETY SWITCH FRONT DOOR DS1 BOOSTER TANK HIGH LIMIT BCHL BOOSTER TANK CONTACTOR OR STEAM VALVE BC1 WASH MOTOR OVERLOAD 1MOL WASH MOTOR CONTACTOR 1M RINSE AID SIGNAL RELA...

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