Champion CG4, Technical Manual

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CONTENTS
Page
WARRANTY ............................................................................................................................. 4
INTRODUCTION...................................................................................................................... 5
INSTALLATION........................................................................................................................ 6
Unpacking .......................................................................................................................... 6
Measurements ...................................................................................................................... 7
Utility Locations .................................................................................................................. 7
Electrical Connections ......................................................................................................... 8
Plumbing Connections......................................................................................................... 8
Water Connections............................................................................................................... 8
Drain Connections ............................................................................................................... 8
OPERATION.............................................................................................................................. 9
General ................................................................................................................................ 9
To Fill The Wash Tank ........................................................................................................ 9
Operating Instructions ......................................................................................................... 9
Approximate Chemical Settings.......................................................................................... 10
Plumbing Diagram............................................................................................................... 12
MAINTENANCE....................................................................................................................... 13
Daily Cleaning Instructions ................................................................................................. 13
Weekly Cleaning Instructions.............................................................................................. 13
TROUBLESHOOTING ............................................................................................................. 14
REPLACEMENT PARTS.......................................................................................................... 17
ELECTRICAL SCHEMATICS ................................................................................................. 44
LIST OF FIGURES
Page
Figure 1 — Unpacking Parts ................................................................................................... 6
Figure 2 — Machine Measurements ....................................................................................... 7
Figure 3 — Wash Tank............................................................................................................ 9
Figure 4 — Plumbing Diagram ............................................................................................... 12
Figure 5 — Main Frame Assembly......................................................................................... 18
Figure 6 — Spray Assembly ................................................................................................... 20
Figure 7 — Main Tank Assembly ........................................................................................... 22
Figure 8 — Lift Bracket and Drive Assembly ........................................................................ 24
Figure 9 — Hood Assembly ................................................................................................... 26
Figure 10 — Control Box ......................................................................................................... 28
Figure 11 — Control Box Cover/Chemical Injector Board ...................................................... 30
Figure 12 — Detergent Tank ..................................................................................................... 32
Figure 13 — Inlet Plumbing...................................................................................................... 34
Figure 14 — Sanitizer Plumbing............................................................................................... 36
Figure 15 — Vacuum Breaker Plumbing .................................................................................. 38
Figure 16 — Wash Pump Assembly ......................................................................................... 40
Figure 17 — Cleaning Accessories ........................................................................................... 42
Figure 18 — Optional Accessories ........................................................................................... 43
Figure 19 — Electrical Diagram (S/N 5181 through 6105)...................................................... 44
Figure 20 — Electrical Diagram (S/N 6106 through 6215)...................................................... 45
Figure 21 — Electrical Diagram (beginning with S/N 6216) ................................................... 46
CONTENTS